2010-2015 Chevrolet Volt Service and Repair Manual
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🏷️ Basic Information Identification Make: Chevrolet Model: Volt Year Range: 2010-2015 Codes Platform Code: Gamma II (GM Delta II based, modified) Vehicle Type: Extended-Range Electric Vehicle (EREV) 👋 Introduction Market Position Segment: Pioneering Plug-in Hybrid / Extended-Range Electric Vehicle (PHEV/EREV) in the compact segment Positioning: Innovative, eco-conscious personal transportation, offering electric-only driving for short commutes and gasoline for longer trips Competitive Analysis Competitors 1St Gen: Toyota Prius Plug-in Hybrid, Ford C-Max Energi (later models) Key Features Drivetrain Technology: GM's Voltec system, combining electric motors with a gasoline engine acting as a generator Unique Selling Proposition: Significant electric-only range, providing a truly electric driving experience for daily use without range anxiety 📋 Manual Details Coverage Areas Covered Models: All 2010, 2011, 2012, 2013, 2014, 2015 Chevrolet Volt models Repair Scope: A-Z (All systems and repairs) Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Voltec powertrain system, electric drive unit, battery pack, charging system, 1.4L Ecotec gasoline range-extender engine Chassis: Suspension (front/rear), steering system, braking system (including regenerative braking), wheels and tires Electrical: High-voltage system, 12V auxiliary system, charging port, body control module (BCM), infotainment, lighting, comfort and convenience systems Body: Exterior body panels, interior trim, doors, windows, HVAC system, airbags and safety restraint systems Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, battery inspection, tire rotation Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), electrical schematics, system testing procedures Repair: Component removal and installation, sub-assembly repair, system rebuilding, calibration procedures Specifications: Torque specifications, fluid capacities, electrical resistance values, alignment data Technical Depth Depth: Comprehensive (from basic diagnostics to complete powertrain overhaul, including high-voltage system servicing with safety protocols) 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text Print Quality Image Resolution: High-resolution for clear diagrams and illustrations Binding Type Binding: N/A (Digital format) Paper Type Paper Quality: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Range Extender Engine Type: Inline 4-Cylinder Range Extender Engine Displacement: 1.4 Liters (1398 cc) Range Extender Engine Code: LDU Range Extender Engine Fuel Type: Unleaded Gasoline Range Extender Engine Power Hp: 84 hp @ 4800 rpm Range Extender Engine Torque Lb-Ft: 97 lb-ft @ 4200 rpm Performance Electric Drive Unit Type: Dual-Motor Electric Drive Unit (e-A1/e-A2) Total System Peak Power Hp: 149 hp (111 kW) Total System Peak Torque Lb-Ft: 380 lb-ft (approx. 515 Nm) Fuel System Range Extender Fuel Delivery: Port Fuel Injection (PFI) Battery Type: Lithium-ion (15.0-16.0 kWh) 🔧 Transmission Standard Type: Electric Continuously Variable Transmission (eCVT) with integrated drive motors Features Drive Modes: Hold, Sport, Mountain, Normal, EV (Electric Vehicle) Regenerative Braking: Integrated into electric drive unit for energy recovery 📐 Dimensions Exterior Length In: 170.0 Width In: 70.7 Height In: 57.1 Wheelbase In: 106.1 Interior Passenger Volume Cu Ft: 81.1 Cargo Cargo Volume Behind Rear Seats Cu Ft: 10.6 Cargo Volume With Rear Seats Folded Cu Ft: 19.4 Weights Curb Weight Lbs: 3750-3800 (approx.) 🛡️ Safety Features Ratings NHTSA Overall Rating: 5-Star (for applicable model years) Active Features ABS: Standard Traction Control: Standard Electronic Stability Control: Standard Regenerative Braking System: Integrated with friction brakes Passive Features Airbags: Frontal, side-impact, and head curtain airbags Child Seat Anchors: LATCH system High Voltage Safety Protocols: Detailed in manual, including disconnect procedures and personal protective equipment (PPE) 💡 Technology Features Infotainment System Name: Chevrolet MyLink infotainment system Display Size: 7-inch touchscreen Features: Bluetooth connectivity, USB ports, auxiliary input, AM/FM/CD stereo, optional navigation Driver Assistance Parking Assist: Optional rear parking assist sensors Camera: Standard rearview camera (from 2014 model year) Connectivity Charging Options: Level 1 (120V AC) and Level 2 (240V AC) charging Telematics: OnStar (depending on trim and subscription) 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 miles or 12 months (whichever comes first, using synthetic oil) Engine Air Filter: Every 30,000 miles or 24 months Cabin Air Filter: Every 15,000 miles or 12 months Coolant Check: Inspect at every oil change; replace coolant every 5 years or 100,000 miles (depending on coolant type) Fluid Specifications Engine Oil: SAE 0W-30 Full Synthetic (API SN or higher) Engine Oil Capacity: 4.0 quarts (3.8 liters) with filter change Battery Coolant: Dex-Cool (GMC Part #19377541 or equivalent) Transmission Fluid: Refer to manual for specific electric drive unit fluid type (typically proprietary blend) Known Issues Common Problems Early Models: Battery thermal management system issues, HVAC compressor failures, charging port issues Potential Battery Degradation: As with all EVs, battery capacity can degrade over time and with usage cycles; manual details battery health diagnostics. Range Extender Engine Issues: Potential for oil leaks, coolant leaks, and carbon buildup in older models; covered extensively in manual. 📚 Vehicle History Brand Heritage Manufacturer: Chevrolet (a division of General Motors) Model Evolution Introduction Year: 2010 (as a 2011 model year vehicle) Generation...