Step-by-step diagnostic flowcharts for common issues and symptoms
Specifications And Tolerances:
Torque values, clearances, wear limits for all major components
Technical Depth
Depth:
Detailed diagnostics, component-level repair, and full assembly/disassembly procedures
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text content for quick information retrieval
Print Quality
Print Readability:
Optimized for clear printing of text and diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.5L (215 cu in) High Output SOHC V6 (EGG)
Engine 1 Horsepower:
250 hp @ 6400 rpm
Engine 1 Torque:
250 lb-ft @ 3800 rpm
Engine 1 Bore X Stroke:
96 mm x 81 mm
Engine 1 Compression Ratio:
9.4:1
Engine 1 Fuel Type:
Unleaded gasoline
Optional Engine
Engine 2:
5.7L (345 cu in) HEMI OHV V8 (EZD)
Engine 2 Horsepower:
340 hp @ 5000 rpm
Engine 2 Torque:
390 lb-ft @ 4000 rpm
Engine 2 Bore X Stroke:
99.5 mm x 95 mm
Engine 2 Compression Ratio:
9.6:1
Engine 2 Fuel Type:
Unleaded gasoline
Fuel System
Fuel System Type:
Sequential multi-port fuel injection (MPI)
Fuel Pump Pressure:
Refer to manual for specific values
Performance
Performance Enhancements:
Multi-displacement system (MDS) on HEMI V8 for improved fuel economy
🔧 Transmission
Standard
Transmission V6:
4-speed automatic (42RLE)
Optional
Transmission Hemi:
5-speed automatic (W5A580)
Features
Transmission Features:
Electronically controlled, driver-selectable manual shifting modes (Autostick on some models)
Fluid Specifications
Transmission Fluid 42Rle:
ATF+4 (Chrysler Mopar)
Transmission Fluid W5A580:
MB 236.12 or equivalent (e.g., ATF+4, consult manual for precise spec)
Fluid Capacity
Transmission Fluid Capacity 42Rle:
Approximately 7.7 quarts (7.3 liters) (dry fill)
Transmission Fluid Capacity W5A580:
Approximately 8.7 quarts (8.2 liters) (dry fill)
📐 Dimensions
Exterior
Wheelbase:
120.0 inches (3048 mm)
Length:
199.5 inches (5067 mm)
Width:
74.5 inches (1892 mm)
Height:
58.4 inches (1483 mm)
Front Track:
63.1 inches (1603 mm)
Rear Track:
63.2 inches (1605 mm)
Weights
Curb Weight V6:
Approximately 3,882 lbs (1761 kg)
Curb Weight Hemi:
Approximately 4,079 lbs (1849 kg)
Gross Vehicle Weight Rating:
Refer to vehicle placard
Towing Capacity:
Not generally recommended for towing heavy loads
Interior
Front Headroom:
38.6 inches (980 mm)
Rear Headroom:
37.9 inches (963 mm)
Front Legroom:
41.8 inches (1062 mm)
Rear Legroom:
40.7 inches (1034 mm)
Cargo
Trunk Volume:
16.0 cubic feet (453 liters)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
5-Star
NHTSA Front Passenger Impact:
5-Star
NHTSA Side Driver Impact:
5-Star
NHTSA Side Rear Passenger Impact:
5-Star
IIHS Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Available Electronic Stability Program (ESP)
Passive Features
Airbags:
Standard front airbags, available front side-impact airbags, available side-curtain airbags
Seatbelts:
3-point front and rear seatbelts, pretensioners and load limiters for front seats
💡 Technology Features
Infotainment
Audio System:
Available Boston Acoustics premium sound system, Uconnect hands-free communication system (optional, may be more basic in 2005)
Navigation:
Optional factory-installed navigation system
Driver Assistance
Parking Assist:
Available rear parking assist sensors
Connectivity
Auxiliary Input:
Standard or optional auxiliary audio input jack
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil)
Engine Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on driving conditions
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement V6:
75,000 miles (120,000 km)
Spark Plug Replacement Hemi:
100,000 miles (160,000 km) (using platinum-tipped plugs)
Coolant Flush:
Every 60,000 miles (96,000 km) or 5 years
Fluid Specifications
Engine Oil V6:
SAE 5W-20 (API SN or newer,Chrysler MS-6395)
Engine Oil Hemi:
SAE 5W-20 (API SN or newer, Chrysler MS-6395)
Coolant:
Chrysler OAT (Organic Additive Technology) HOAT Antifreeze/Coolant (Mopar part number 05103535AA or equivalent)
Brake Fluid:
DOT 3
Power Steering Fluid:
ATF+4 (Chrysler Mopar)
Washer Fluid:
Automotive windshield washer fluid
Known Issues
Common Issues:
Complaints regarding rattling noise from the exhaust heat shields, premature wear of front suspension components (ball joints, control arm bushings), potential for ABS sensor failures, and occasional transmission shifting issues
Hemispecific Issues:
Lifter noise (ticking) can occur if oil is not changed regularly or if MDS system components are faulty.
📚 Vehicle History
Brand Heritage
Brand Origin:
Chrysler, an American automotive manufacturer founded in 1925
Model Evolution
First Generation Launch:
2005
Design Inspiration:
Inspired by the classic Chrysler C-300 letter cars of the 1950s