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Chrysler 300M 2004 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Chrysler Model: 300M Year: 2004 Generation Generation Code: LH2 Generation Years: 1999-2004 👋 Introduction Market Position Vehicle Segment: Full-size Luxury Sedan Target Market: Premium segment, appealing to buyers seeking distinctive styling and American luxury Competitive Analysis Key Competitors: Buick LeSabre, Mercury Grand Marquis, Lincoln Town Car, Cadillac DeVille Key Features Design Philosophy: European-inspired styling and driving dynamics with American comfort and spaciousness Unique Selling Points: Distinctive styling, spacious interior, powerful V6 engine options, comfortable ride 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Target Audience: Mechanical Technicians and DIY Enthusiasts Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Comprehensive Service Manual Language Language: English Format Format: PDF File Format File Type: Digital PDF Searchability: Text-searchable (OCR processed) Print Quality: High-resolution, printable pages Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Ignition, Charging, Starting, Lighting, Instrumentation, Audio, HVAC Controls Body: Interior and Exterior Trim, Doors, Windows, Seats, Body Panels Comfort And Convenience: Climate Control, Power Accessories, Security System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Tune-ups Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis Repairs: Component Removal and Installation, Overhaul Procedures, Component Reassembly Specifications: Torque Specifications, Clearances, Pressures, Electrical Resistance Values Wiring Diagrams: Complete Electrical Schematics for All Systems Technical Depth Depth Level: Comprehensive (from basic inspection to major component overhaul) Diagnostic Tools Coverage: Information on using On-Board Diagnostics (OBD-II) scanners and proprietary diagnostic tools ⚙️ Engine Specifications Primary Engine Engine Code: EGW Engine Type: SOHC V6 Displacement: 3.5 Liters (214.6 cubic inches) Bore X Stroke: 3.79 in x 3.10 in (96.2 mm x 78.7 mm) Compression Ratio: 9.4:1 Performance Horsepower: 253 hp @ 6400 rpm Torque: 255 lb-ft @ 3900 rpm Fuel System Fuel Delivery: Sequential Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline, 87 Octane (Minimum) Engine Codes Engine Families Covered: EGW (3.5L V6) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission Model: 42LE Optional Optional Transmission: N/A for 2004 Model Year Features Transmission Features: Driver-Adaptive Electronic Control, Torque Converter Lock-up, Selectable Tow/Haul Mode Fluid Specifications Transmission Fluid Type: ATF+4 (MS-9602) Fluid Capacities Transmission Fluid Capacity: Approx. 9.7 Quarts (9.2 Liters) - Dry Fill 📐 Dimensions Exterior Length: 199.4 inches (5065 mm) Width: 74.1 inches (1882 mm) Height: 57.0 inches (1448 mm) Wheelbase: 112.1 inches (2847 mm) Front Track: 62.9 inches (1600 mm) Rear Track: 62.7 inches (1593 mm) Interior Front Headroom: 39.1 inches (993 mm) Rear Headroom: 37.7 inches (958 mm) Front Legroom: 43.7 inches (1110 mm) Rear Legroom: 40.1 inches (1019 mm) Cargo Trunk Volume: 16.8 cubic feet (476 L) Weights Curb Weight: 3719 lbs (1687 kg) Gross Vehicle Weight Rating: 4700 lbs (2132 kg) Wheels And Tires Standard Wheel Size: 16-inch Aluminum Optional Wheel Size: 17-inch Aluminum Standard Tire Size: P225/60R16 Optional Tire Size: P225/55R17 Bolt Pattern: 5 x 4.5 inches (5 x 114.3 mm) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: ★★★★★ (5-Star) NHTSA Side Impact Front Passenger Rating: ★★★★☆ (4-Star) NHTSA Side Impact Rear Passenger Rating: ★★★★☆ (4-Star) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) Passive Features Airbags: Frontal Driver and Passenger Airbags, Available Side-Impact Airbags Seatbelts: Three-Point Height-Adjustable Front Seat Belts with Pretensioners, Rear 3-Point Seat Belts Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) System 💡 Technology Features Infotainment Audio System: Available premium audio systems, including Infinity Climate Control: Automatic Climate Control with Dual-Zone Temperature Settings Navigation: Optional factory-installed Navigation System Driver Assistance Cruise Control: Standard Speed Control Parking Assistance: Optional Rear Park Assist System Connectivity Remote Keyless Entry: Standard Home Link: Optional HomeLink Universal Transceiver 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 to 7,500 miles or 6 months, whichever comes first Tire Rotation Interval: Every 7,500 miles Spark Plug Replacement Interval: 100,000 miles (Platinum tipped) Transmission Fluid Change Interval: Every 30,000 - 60,000 miles (depending on driving conditions) Fluid Specifications Engine Oil Type: SAE 5W-30 (API Certified) Coolant Type: Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) Brake Fluid Type: DOT 3 Power Steering Fluid Type: ATF+4 (MS-9602) or equivalent power steering fluid Known Issues Common Issue 1: Transmission solenoid failure (leading to harsh shifting or no engagement) Common Issue 2: Evaporative Emission (EVAP) system leaks (e.g., cracked hoses, faulty vent valve) Common Issue 3: Power window regulator failures Common Issue 4: Headlight condensation or moisture ingress Common Issue 5: Radiator leaks or corrosion 📚 Vehicle History Brand Heritage Parent Company: Chrysler (Part of DaimlerChrysler at the time) Model Evolution Platform: Chrysler LH platform Predecessor: Chrysler LHS Successor: Chrysler 300 (post-2004 redesign) Production Production Years: 1999-2004 Manufacturing Location: Bramalea, Ontario, Canada 🏆 Awards & Recognition Recognitions Car And Driver 10Best: Named to...
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Chrysler 300M 2004 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
300M
Year:
2004
Generation
Generation Code:
LH2
Generation Years:
1999-2004
👋 Introduction
Market Position
Vehicle Segment:
Full-size Luxury Sedan
Target Market:
Premium segment, appealing to buyers seeking distinctive styling and American luxury
Competitive Analysis
Key Competitors:
Buick LeSabre, Mercury Grand Marquis, Lincoln Town Car, Cadillac DeVille
Key Features
Design Philosophy:
European-inspired styling and driving dynamics with American comfort and spaciousness
Unique Selling Points:
Distinctive styling, spacious interior, powerful V6 engine options, comfortable ride
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Target Audience:
Mechanical Technicians and DIY Enthusiasts
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Comprehensive Service Manual
Language
Language:
English
Format
Format:
PDF
File Format
File Type:
Digital PDF
Searchability:
Text-searchable (OCR processed)
Print Quality:
High-resolution, printable pages
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain
Chassis:
Suspension, Steering, Brakes, Wheels, Tires
Electrical:
Ignition, Charging, Starting, Lighting, Instrumentation, Audio, HVAC Controls
Body:
Interior and Exterior Trim, Doors, Windows, Seats, Body Panels
Comfort And Convenience:
Climate Control, Power Accessories, Security System
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Tune-ups
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-Based Diagnosis
Repairs:
Component Removal and Installation, Overhaul Procedures, Component Reassembly
Specifications:
Torque Specifications, Clearances, Pressures, Electrical Resistance Values
Wiring Diagrams:
Complete Electrical Schematics for All Systems
Technical Depth
Depth Level:
Comprehensive (from basic inspection to major component overhaul)
Diagnostic Tools Coverage:
Information on using On-Board Diagnostics (OBD-II) scanners and proprietary diagnostic tools
⚙️ Engine Specifications
Primary Engine
Engine Code:
EGW
Engine Type:
SOHC V6
Displacement:
3.5 Liters (214.6 cubic inches)
Bore X Stroke:
3.79 in x 3.10 in (96.2 mm x 78.7 mm)
Compression Ratio:
9.4:1
Performance
Horsepower:
253 hp @ 6400 rpm
Torque:
255 lb-ft @ 3900 rpm
Fuel System
Fuel Delivery:
Sequential Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline, 87 Octane (Minimum)
Engine Codes
Engine Families Covered:
EGW (3.5L V6)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic
Transmission Model:
42LE
Optional
Optional Transmission:
N/A for 2004 Model Year
Features
Transmission Features:
Driver-Adaptive Electronic Control, Torque Converter Lock-up, Selectable Tow/Haul Mode
Fluid Specifications
Transmission Fluid Type:
ATF+4 (MS-9602)
Fluid Capacities
Transmission Fluid Capacity:
Approx. 9.7 Quarts (9.2 Liters) - Dry Fill
📐 Dimensions
Exterior
Length:
199.4 inches (5065 mm)
Width:
74.1 inches (1882 mm)
Height:
57.0 inches (1448 mm)
Wheelbase:
112.1 inches (2847 mm)
Front Track:
62.9 inches (1600 mm)
Rear Track:
62.7 inches (1593 mm)
Interior
Front Headroom:
39.1 inches (993 mm)
Rear Headroom:
37.7 inches (958 mm)
Front Legroom:
43.7 inches (1110 mm)
Rear Legroom:
40.1 inches (1019 mm)
Cargo
Trunk Volume:
16.8 cubic feet (476 L)
Weights
Curb Weight:
3719 lbs (1687 kg)
Gross Vehicle Weight Rating:
4700 lbs (2132 kg)
Wheels And Tires
Standard Wheel Size:
16-inch Aluminum
Optional Wheel Size:
17-inch Aluminum
Standard Tire Size:
P225/60R16
Optional Tire Size:
P225/55R17
Bolt Pattern:
5 x 4.5 inches (5 x 114.3 mm)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
★★★★★ (5-Star)
NHTSA Side Impact Front Passenger Rating:
★★★★☆ (4-Star)
NHTSA Side Impact Rear Passenger Rating:
★★★★☆ (4-Star)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Frontal Driver and Passenger Airbags, Available Side-Impact Airbags
Seatbelts:
Three-Point Height-Adjustable Front Seat Belts with Pretensioners, Rear 3-Point Seat Belts
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) System
💡 Technology Features
Infotainment
Audio System:
Available premium audio systems, including Infinity
Climate Control:
Automatic Climate Control with Dual-Zone Temperature Settings
Navigation:
Optional factory-installed Navigation System
Driver Assistance
Cruise Control:
Standard Speed Control
Parking Assistance:
Optional Rear Park Assist System
Connectivity
Remote Keyless Entry:
Standard
Home Link:
Optional HomeLink Universal Transceiver
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 months, whichever comes first
Tire Rotation Interval:
Every 7,500 miles
Spark Plug Replacement Interval:
100,000 miles (Platinum tipped)
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles (depending on driving conditions)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified)
Coolant Type:
Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 (MS-9602) or equivalent power steering fluid
Known Issues
Common Issue 1:
Transmission solenoid failure (leading to harsh shifting or no engagement)
Common Issue 2:
Evaporative Emission (EVAP) system leaks (e.g., cracked hoses, faulty vent valve)
Common Issue 3:
Power window regulator failures
Common Issue 4:
Headlight condensation or moisture ingress
Common Issue 5:
Radiator leaks or corrosion
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler (Part of DaimlerChrysler at the time)
Model Evolution
Platform:
Chrysler LH platform
Predecessor:
Chrysler LHS
Successor:
Chrysler 300 (post-2004 redesign)
Production
Production Years:
1999-2004
Manufacturing Location:
Bramalea, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list for 2000
Ratings
Auto Express Reviews:
Generally positive reviews for styling, comfort, and value
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