2003-2004 Chrysler 300M Chrysler Concorde Dodge Intrepid Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler, Dodge Model: Chrysler 300M, Chrysler Concorde, Dodge Intrepid Years Covered: 2003, 2004 Codes Platform Code: LH (Second Generation) 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, automotive technicians Competitive Analysis Value Proposition: Provides professional-level repair information to save significant money on maintenance and repairs compared to dealership service. Key Features Completeness: 100% complete, no missing or corrupt pages/sections, exact match to description Usability: Easy-to-follow directions, pictures, and step-by-step instructions for DIY confidence. Diagnostic Trees: Includes structured diagnostic trouble tree charts to systematically identify and resolve issues. Tool Requirements: Lists necessary tools for each repair procedure, aiding in preparation for DIY tasks. 📋 Manual Details Coverage Areas General Coverage: Comprehensive workshop service and repair Specific Systems Covered: Engine, transmission, brakes, suspension, steering, electrical, HVAC, body, chassis, diagnostics, maintenance Page Count Estimated Page Count: Extensive (likely several thousand pages given the scope) Manual Type Type: Workshop Service Repair Manual Content Source: Factory authorized information, mirroring what professional technicians use. Language Language: English Format Format: Digital (Instant Download, likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, rebuilding, performance, timing belt replacement, serpentine belt routing, firing orders Transmission Drivetrain: Transmission removal & installation, in-car servicing, U-joint & CV-joint service procedures Brakes: Brake servicing procedures, complete torque specifications Suspension Steering: Suspension systems, front end alignment procedures & specifications Electrical Electronics: Complete wiring diagrams, vacuum diagrams Comfort Convenience: Sunroofs, Air Conditioning Chassis Body: Frame, body panels, doors, glass, interior trim, bumpers – all covered for repair and alignment. Exhaust System: Information on exhaust components, catalytic converters, and muffler systems for diagnosis and repair. Climate Control HVAC: Refrigerant handling, compressor, condenser, evaporator, and blower motor procedures. Procedures Included Maintenance: Factory maintenance schedules & charts, driving concerns Diagnostics Troubleshooting: Trouble codes, computer diagnostic trouble tree charts, troubleshooting & diagnostics, engine performance Repair Rebuild: Detailed repair procedures, engine rebuilding, transmission servicing Wheel Alignment: Detailed front-end alignment procedures and specifications included for maintaining tire wear and vehicle handling. Cooling System: Radiator, water pump, thermostat, hoses, and fan operation diagnosis and replacement. Ignition System: Spark plug replacement, coil-on-plug diagnostics, and ignition timing information. Technical Depth Depth: Expert-level, covering full diagnostics, repair, and rebuilding from basic maintenance to complex procedures Diagnostic Tools: Covers use of diagnostic tools and interpretation of computer diagnostic codes Visual Aids: Hundreds of illustrations, diagrams, and wiring schematics Torque Specifications: Complete torque specifications provided for all critical fasteners, essential for proper assembly and safety. Wiring Diagrams: Comprehensive, full-color wiring diagrams for all electrical systems, crucial for diagnosing electrical faults. Fuel System Diagnostics: Testing fuel pressure, injector operation, and fuel pump diagnosis. 📊 Manual Specifications File Format Digital Format Details: Likely PDF with searchable text and high-resolution images for clarity Print Quality Image Resolution: High-quality, suitable for clear viewing of diagrams and illustrations Binding Type Digital Binding: N/A (digital format) Paper Type Digital Paper Type: N/A (digital format) ⚙️ Engine Specifications Primary Engine Chrysler 300M / Concorde / Dodge Intrepid (Lh Platform): 3.5L V6 SOHC (EER/EGA) Performance 3.5L V6 Eer/Ega (Approximate): Horsepower: 255 hp @ 6400 rpm, Torque: 250 lb-ft @ 3200 rpm (Varies slightly by model and year within the range) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Engine Overhaul Components Covered: Cylinder heads, pistons, rings, crankshaft, camshafts, bearings, seals, gaskets, timing systems Timing Belt Service: Detailed steps for timing belt replacement, including critical alignment procedures to prevent engine damage. 🔧 Transmission Standard Chrysler 300M / Concorde / Dodge Intrepid: 42LE Automatic Transmission Optional Availability: Typically standard across these models for the specified years, no common manual option listed Features Transmission Type: Electronically Controlled 4-Speed Automatic Fluid Specifications Transmission Fluid Type: ATF+4 (Mopar) 📐 Dimensions Exterior Wheelbase: Approximately 113.0 inches Overall Length: Approximately 199.9 inches (300M/Concorde), 202.5 inches (Intrepid) Weights Curb Weight: Approximately 3,600 - 3,800 lbs (varies by model and equipment) 🛡️ Safety Features Ratings NHTSA Front Impact: Likely 4-star (Driver), 5-star (Passenger) for similar models of the era, specific ratings may vary. IIHS Frontal Offset: Good (for vehicles tested in this category during that period) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional/Standard Traction Control System (TCS) depending on trim Passive Features Airbags: Frontal airbags, optional side curtain airbags (depending on trim and options) 💡 Technology Features Infotainment Audio System: Premium Infinity speaker systems were available, often with CD players and cassette decks. Radio head units and amplifier diagnostics are covered. Climate Control: Automatic climate control systems were common; manual details HVAC component diagnosis and repair. Driver Assistance Cruise Control: Standard cruise control system; manual covers its operation and troubleshooting. Connectivity Onboard Diagnostics: OBD-II compliant system; manual provides specific diagnostic trouble codes (DTCs) and their interpretations. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific interval based on driving conditions; typically 3,000-7,500 miles or 6-12 months....
Detailed steps for timing belt replacement, including critical alignment procedures to prevent engine damage.
🔧 Transmission
Standard
Chrysler 300M / Concorde / Dodge Intrepid:
42LE Automatic Transmission
Optional
Availability:
Typically standard across these models for the specified years, no common manual option listed
Features
Transmission Type:
Electronically Controlled 4-Speed Automatic
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Mopar)
📐 Dimensions
Exterior
Wheelbase:
Approximately 113.0 inches
Overall Length:
Approximately 199.9 inches (300M/Concorde), 202.5 inches (Intrepid)
Weights
Curb Weight:
Approximately 3,600 - 3,800 lbs (varies by model and equipment)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Likely 4-star (Driver), 5-star (Passenger) for similar models of the era, specific ratings may vary.
IIHS Frontal Offset:
Good (for vehicles tested in this category during that period)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional/Standard Traction Control System (TCS) depending on trim
Passive Features
Airbags:
Frontal airbags, optional side curtain airbags (depending on trim and options)
💡 Technology Features
Infotainment
Audio System:
Premium Infinity speaker systems were available, often with CD players and cassette decks. Radio head units and amplifier diagnostics are covered.
Climate Control:
Automatic climate control systems were common; manual details HVAC component diagnosis and repair.
Driver Assistance
Cruise Control:
Standard cruise control system; manual covers its operation and troubleshooting.
Connectivity
Onboard Diagnostics:
OBD-II compliant system; manual provides specific diagnostic trouble codes (DTCs) and their interpretations.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific interval based on driving conditions; typically 3,000-7,500 miles or 6-12 months.
Timing Belt Replacement:
Crucial for 3.5L V6; typically around 90,000 - 105,000 miles. Manual will specify precise interval and procedure.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic or Synthetic Blend (refer to manual for exact specification and capacity)
Coolant Type:
Mopar Antifreeze/Coolant (HOAT) or equivalent, typically a pink or orange color.
Brake Fluid Type:
DOT 3 or DOT 4, refer to manual for exact specification and capacity for bleeding procedures.
Known Issues
Transmission Performance:
Occasional hard shifts or solenoid issues with the 42LE transmission; manual provides diagnostic steps.
Engine Oil Leaks:
Valve cover gasket leaks are common; manual details replacement procedure.
Suspension Components:
Wear in control arm bushings, ball joints, and sway bar links is common; manual covers inspection and replacement.
📚 Vehicle History
Brand Heritage
Chrysler Brand Focus:
Chrysler positioned its 300M and Concorde as premium, front-wheel-drive luxury sedans with performance-oriented styling.
Dodge Brand Focus:
The Dodge Intrepid shared the platform and powertrain but offered a more performance-oriented and aggressive styling.
Model Evolution
Lh Platform Generation:
These vehicles are part of the second generation of Chrysler's LH platform, refined for improved ride, handling, and interior quality.
Platform Design:
LH platform featured a cab-forward design for increased interior space and distinctive styling.
Production
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
Chrysler 300M and Dodge Intrepid (and their predecessors) were frequently recognized by Car and Driver as 'Ten Best Cars' during the LH platform's production run, highlighting their value and performance.