Chrysler Crossfire 2004-2008 WSM Service Manual Repair
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🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Model Years Covered: 2004, 2005, 2006, 2007, 2008 Generation Generation Codes: ZH (First Generation) Codes Vin Prefix: 1C (US Market, DaimlerChrysler Corporation) 👋 Introduction Market Position Segment: Compact Sports Car Unique Selling Proposition: Rear-wheel drive sports car with German engineering roots (DaimlerChrysler, based on Mercedes-Benz R170 SLK platform) Competitive Analysis Key Competitors: Ford Mustang, Chevrolet Camaro, Nissan 350Z, Mazda RX-8 Key Features Platform Sharing: Utilizes significant components from the Mercedes-Benz R170 SLK platform. Body Styles: Roadster (convertible) and Coupe 📋 Manual Details Coverage Areas Coverage Type: Comprehensive Service and Repair Key Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical, HVAC, Body, Interior, Diagnostics Page Count Estimated Page Count: Thousands (typical for WSMs) Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format File Format: PDF Delivery Method: Instant Download Compatibility: All Versions of Windows & Mac Specifications Print Quality: Full Printable Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling Engine Performance: Fuel system, ignition system, emissions control, turbocharging (if applicable) Transmission Drivetrain: Manual and Automatic transmission overhaul, clutch, drive axles, differential Suspension Steering: Front and rear suspension components, shock absorbers, springs, steering gear, power steering Brakes: Brake system components, hydraulic system, ABS, parking brake Electrical System: Battery, charging system, starting system, lighting, instrumentation, power accessories HVAC System: Heating, Ventilation, Air Conditioning (HVAC) system diagnosis and repair Body Interior: Body panels, doors, windows, seats, trim, interior components Diagnostics Troubleshooting: Diagnostic trouble codes (DTCs), fault finding procedures, diagnostic tools Procedures Included Routine Maintenance: Oil changes, fluid checks, filter replacements, spark plugs, belt inspections Component Removal Installation: Step-by-step instructions for removing and installing major and minor components Overhaul Rebuild: Detailed procedures for rebuilding engines, transmissions, and other major assemblies Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Troubleshooting Guides: Systematic approaches to diagnosing common and uncommon problems Technical Depth Depth: In-depth, professional-level repair and diagnostic procedures Detail Level: Includes detailed specifications, torque values, clearances, and assembly instructions 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, fully printable Binding Type Binding: Digital Download (Printable) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: M111 E20 ML (2.0L Supercharged Inline-4), M112 E32 ML (3.2L Supercharged V6) Displacement 2.0L: 1998 cc (121.9 cu in) Displacement 3.2L: 3199 cc (195.2 cu in) Performance 2.0L Horsepower: 175 hp @ 5300 rpm Torque: 191 lb-ft @ 2500 rpm Performance 3.2L Horsepower: 215 hp @ 5700 rpm Torque: 229 lb-ft @ 3000 rpm Performance Srt6 Horsepower: 350 hp @ 6100 rpm Torque: 350 lb-ft @ 3500 rpm Fuel System Induction: Supercharged (Roots-type supercharger) Fuel Type: Unleaded Premium Gasoline (91 octane or higher recommended) 🔧 Transmission Standard Type 2.0L: 6-speed Manual Transmission Optional Type 3.2L: 5-speed Automatic Transmission with Auto-Stick Type Srt6: 5-speed Automatic Transmission with Auto-Stick Features Rear Wheel Drive: All models are RWD. 📐 Dimensions Exterior Coupe Length: 169.1 in (4295 mm) Width: 69.5 in (1765 mm) Height: 53.9 in (1370 mm) Exterior Roadster Length: 169.1 in (4295 mm) Width: 69.5 in (1765 mm) Height: 53.0 in (1346 mm) Wheelbase Wheelbase: 96.2 in (2444 mm) Weights Curb Weight 2.0L: Approx. 3065 lbs (1390 kg) Curb Weight 3.2L: Approx. 3181 lbs (1443 kg) Curb Weight Srt6: Approx. 3285 lbs (1490 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 4-star (driver and passenger) IIHS Side Impact: Good (Coupe) Active Features ABS: Standard Anti-lock Braking System Traction Control: Standard Traction Control (ASR) Stability Control: Optional Electronic Stability Program (ESP) on some models Passive Features Airbags: Driver and passenger front airbags, side airbags (optional/standard depending on trim) Rollover Protection: Automatic rollover protection bars for Roadster models 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player, optional premium Infinity sound system. Navigation: Optional factory navigation system on select models. Driver Assistance Cruise Control: Standard cruise control. Tire Pressure Monitoring: Optional Tire Pressure Monitoring System (TPMS) on later models. Connectivity Auxiliary Input: Typically an auxiliary audio input jack on later models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 12 months, whichever comes first (severe conditions may require more frequent changes). Engine Air Filter: Inspect every 15,000 miles (24,000 km), replace as needed (typical). Cabin Air Filter: Replace every 15,000 miles (24,000 km) or annually. Spark Plugs 2.0L: Replace every 100,000 miles (160,000 km) (Long-life iridium type). Spark Plugs 3.2L: Replace every 100,000 miles (160,000 km) (Long-life iridium type). Fluid Specifications Engine Oil: SAE 0W-40 synthetic motor oil meeting MB-Approval 229.5 or Chrysler MS-10850 specification (verify with manual). Coolant: Mopar Antifreeze/Coolant (blue color), a 50/50 mix of coolant and distilled water. Equivalent to MB-Approval 325.0. Transmission Fluid Auto: ATF+4 (MS-9602) or equivalent (verify with manual). Brake Fluid: DOT 3 or DOT 4 brake fluid (verify...
Oil changes, fluid checks, filter replacements, spark plugs, belt inspections
Component Removal Installation:
Step-by-step instructions for removing and installing major and minor components
Overhaul Rebuild:
Detailed procedures for rebuilding engines, transmissions, and other major assemblies
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Troubleshooting Guides:
Systematic approaches to diagnosing common and uncommon problems
Technical Depth
Depth:
In-depth, professional-level repair and diagnostic procedures
Detail Level:
Includes detailed specifications, torque values, clearances, and assembly instructions
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, fully printable
Binding Type
Binding:
Digital Download (Printable)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M111 E20 ML (2.0L Supercharged Inline-4), M112 E32 ML (3.2L Supercharged V6)
Displacement 2.0L:
1998 cc (121.9 cu in)
Displacement 3.2L:
3199 cc (195.2 cu in)
Performance 2.0L
Horsepower:
175 hp @ 5300 rpm
Torque:
191 lb-ft @ 2500 rpm
Performance 3.2L
Horsepower:
215 hp @ 5700 rpm
Torque:
229 lb-ft @ 3000 rpm
Performance Srt6
Horsepower:
350 hp @ 6100 rpm
Torque:
350 lb-ft @ 3500 rpm
Fuel System
Induction:
Supercharged (Roots-type supercharger)
Fuel Type:
Unleaded Premium Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Type 2.0L:
6-speed Manual Transmission
Optional
Type 3.2L:
5-speed Automatic Transmission with Auto-Stick
Type Srt6:
5-speed Automatic Transmission with Auto-Stick
Features
Rear Wheel Drive:
All models are RWD.
📐 Dimensions
Exterior Coupe
Length:
169.1 in (4295 mm)
Width:
69.5 in (1765 mm)
Height:
53.9 in (1370 mm)
Exterior Roadster
Length:
169.1 in (4295 mm)
Width:
69.5 in (1765 mm)
Height:
53.0 in (1346 mm)
Wheelbase
Wheelbase:
96.2 in (2444 mm)
Weights
Curb Weight 2.0L:
Approx. 3065 lbs (1390 kg)
Curb Weight 3.2L:
Approx. 3181 lbs (1443 kg)
Curb Weight Srt6:
Approx. 3285 lbs (1490 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-star (driver and passenger)
IIHS Side Impact:
Good (Coupe)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Standard Traction Control (ASR)
Stability Control:
Optional Electronic Stability Program (ESP) on some models
Passive Features
Airbags:
Driver and passenger front airbags, side airbags (optional/standard depending on trim)
Rollover Protection:
Automatic rollover protection bars for Roadster models
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional premium Infinity sound system.
Navigation:
Optional factory navigation system on select models.
Driver Assistance
Cruise Control:
Standard cruise control.
Tire Pressure Monitoring:
Optional Tire Pressure Monitoring System (TPMS) on later models.
Connectivity
Auxiliary Input:
Typically an auxiliary audio input jack on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 12 months, whichever comes first (severe conditions may require more frequent changes).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed (typical).
Cabin Air Filter:
Replace every 15,000 miles (24,000 km) or annually.
Spark Plugs 2.0L:
Replace every 100,000 miles (160,000 km) (Long-life iridium type).
Spark Plugs 3.2L:
Replace every 100,000 miles (160,000 km) (Long-life iridium type).
Fluid Specifications
Engine Oil:
SAE 0W-40 synthetic motor oil meeting MB-Approval 229.5 or Chrysler MS-10850 specification (verify with manual).
Coolant:
Mopar Antifreeze/Coolant (blue color), a 50/50 mix of coolant and distilled water. Equivalent to MB-Approval 325.0.
Transmission Fluid Auto:
ATF+4 (MS-9602) or equivalent (verify with manual).
Brake Fluid:
DOT 3 or DOT 4 brake fluid (verify with manual).
Known Issues
Supercharger Issues:
Potential for failing supercharger clutch or bearings, especially on higher-mileage vehicles.
Fuel Pump Failure:
Reports of premature fuel pump failure on some models.
O2 Sensor Failure:
Oxygen sensor failures can lead to check engine lights and poor fuel economy.
Window Regulator Failure:
Power window regulators can be prone to failure.
📚 Vehicle History
Brand Heritage
Brand Origins:
Chrysler is an American automobile manufacturer founded in 1925.
Model Evolution
Development:
Conceived and developed by DaimlerChrysler in Germany, utilizing Mercedes-Benz technology.
Production Start:
2003 (for the 2004 model year)
Production
Manufacturing Location:
Magna Steyr plant in Graz, Austria
Production End:
2008
🏆 Awards & Recognition
Recognitions
Critical Reception:
Generally praised for its styling, rear-wheel-drive dynamics, and German engineering influence, though criticized for its price point and limited practicality compared to competitors.
Ratings
Consumer Reports Reliability:
Varied; generally average to below-average reliability ratings, often attributed to shared components with other Chrysler models or specific known issues.