🏷️ Basic Information Identification Make: Chrysler Model: Crossfire Year: 2004 Chassis Code: ZH Codes Platform: R170 (Mercedes-Benz SLK basis) 👋 Introduction Market Position Positioning: Sporty two-seater roadster/coupe targeting enthusiasts seeking a stylish and performance-oriented vehicle with European engineering roots. Competitive Analysis Competitors: Porsche Boxster, BMW Z4, Mercedes-Benz SLK, Audi TT Key Features Design Origin: Co-developed with DaimlerChrysler AG, utilizing Mercedes-Benz SLK (R170) platform and components, notably the powertrain. Styling: Distinctive, aggressive styling with a long hood, short deck, and flowing lines, designed by DaimlerChrysler designers. Target Audience: DIY enthusiasts, professional mechanics, and owners seeking in-depth knowledge for maintenance and repair. 📋 Manual Details Coverage Areas Primary Coverage: North America, Europe Page Count Total Pages: 3307 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission: Automatic transmission (Mercedes-Benz 722.6 based), clutch system (if applicable) Chassis: Suspension (front and rear), steering system, braking system (including ABS), driveline (rear-wheel drive) Electrical: Body electrical systems, lighting, instrumentation, power accessories, audio system, HVAC controls, engine control module (ECM) diagnostics Body: Body panels, interior trim, exterior trim, glass, doors, windows, convertible top (if applicable), collision repair information HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics, repair, and component replacement. Fuel System Detailed: Fuel pump, fuel injectors, fuel pressure regulator, fuel filter replacement and testing. Ignition System Detailed: Ignition coils, spark plugs, crankshaft position sensor, camshaft position sensor testing and replacement. Brake System Detailed: Brake pad and rotor replacement, brake caliper service, brake fluid flush, ABS modulator diagnostics. Engine Management: Engine control unit (ECU) strategies, sensor diagnostics, idle control, emission control systems. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Troubleshooting: Diagnostic procedures for various systems, symptom-based troubleshooting guides Repair: Component removal, installation, disassembly, assembly, adjustment procedures Diagnostics: Diagnostic trouble codes (DTCs), diagnostic procedures, wiring diagrams Adjustments: Detailed procedures for all mechanical and electrical adjustments, including specified torque values and tolerances. Disassembly Assembly: Comprehensive step-by-step guides for disassembling and reassembling all major vehicle components and systems. Technical Depth Depth: Comprehensive 'bumper-to-bumper' coverage with detailed step-by-step explanations, exploded diagrams, and pictorial representations. Special Tools: References and illustrations for specific Chrysler/Mercedes-Benz special service tools required for various procedures. Wiring Diagrams: Inclusion of detailed electrical wiring diagrams for all vehicle systems. Manual Type Completeness: 100% complete and intact, no missing or corrupt pages/sections. 📊 Manual Specifications File Format Printability: Yes, all pages are printable. Readability Requirement: Adobe Reader Operating System Compatibility: Windows, Mac, Linux OS Searchability: Likely searchable text within the PDF, allowing for quick access to specific information. Print Quality Quality Description: High-quality PDF ensuring clear illustrations, diagrams, and text for easy understanding and reproduction. Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: SOHC V6 Displacement: 3.2 Liters (3199 cc) Engine Code: 112 E32 Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Performance Horsepower: 215 hp @ 5700 rpm (Standard) Torque: 220 lb-ft @ 3000-4800 rpm (Standard) Engine Code Specific: 112.916 (for Crossfire) Fuel System Fuel Type: Unleaded gasoline, minimum 89 octane (RON+MON)/2) 🔧 Transmission Standard Type: 5-speed Automatic Transmission Optional Type: 6-speed Manual Transmission (limited availability, primarily on SRT-6 models later) Features Automatic Features: Driver-adaptive, with manual shift control (Autostick) 📐 Dimensions Exterior Length: 167.5 inches (4255 mm) Width: 70.5 inches (1790 mm) Height: 51.1 inches (1298 mm) Wheelbase: 97.2 inches (2469 mm) Weights Curb Weight: Approximately 3,250 - 3,350 lbs (1474 - 1519 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: Not specifically rated, but based on Mercedes-Benz SLK platform which had good safety. Active Features ABS: Standard Anti-lock Braking System (ABS) Esp: Electronic Stability Program (ESP) standard Passive Features Airbags: Driver and passenger front airbags, side airbags Rollover Protection: Integrated rollover protection system behind seats 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player, optional premium sound system. Navigation: Optional factory navigation system available on some models. Driver Assistance Cruise Control: Standard cruise control. Connectivity Power Features: Power windows, power locks, power mirrors, power seats (optional). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual; typically 7,500 miles or 12 months, whichever comes first, using synthetic oil. Major Service: Check manual for specific mileage points (e.g., 30,000 miles, 60,000 miles) for extensive inspections and replacements. Fluid Specifications Engine Oil: SAE 0W-40 Synthetic (e.g., Mobil 1 Synthetic) meeting MB 229.5 specification Transmission Fluid: MB 236.10 specification ATF (e.g., Shell ATF 134 or equivalent) Coolant: Antifreeze/coolant, silicate-free, ethylene glycol based (e.g., Mercedes-Benz G48 specification or equivalent) Brake Fluid: DOT 4 Power Steering Fluid: Pentosin CHF 11S or equivalent (check manual for specific type) Known Issues Common Problems: Potential issues include ABS/ESP module failures, convertible top hydraulic leaks (if applicable), early fuel pump failures, and...