1999 Chrysler Dodge Wagon/Van/Bus Truck Parts Catalog Manual
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🏷️ Basic Information Identification Make: Chrysler/Dodge Model: Wagon/Van/Bus Truck Year: 1999 Codes Platform Code: NS (Minivans), BR/BE (B-Body Vans) Engine Codes: EGA (3.3L V6), L32 (3.8L V6) 👋 Introduction Market Position Vehicle Segment: Full-size minivan, often referred to as 'second-generation' minivans for the NS platform. Target Audience: Automotive repair shops, dealerships, parts suppliers, fleet maintenance, and DIY enthusiasts undertaking parts replacement. Competitive Analysis Key Competitors 1999: Ford Windstar, Chevrolet Venture, Pontiac Montana, Oldsmobile Silhouette, Buick GL8, Honda Odyssey, Toyota Sienna Key Features Manual Advantage: Provides definitive OEM part numbers, crucial for ensuring compatibility and sourcing genuine or equivalent replacements. 📋 Manual Details Coverage Areas Vehicle Models Covered: 1999 Chrysler Town & Country, Dodge Grand Caravan, Dodge Caravan, Plymouth Grand Voyager, Plymouth Voyager Regional Variations Covered: North American Market (US, Canada, Mexico) Specific Submodels Covered: Town & Country, Grand Caravan, Caravan, Grand Voyager, Voyager (including different wheelbase options) Page Count Estimated Page Count: 600-800 pages (typical for comprehensive parts catalogs) Manual Type Manual Classification: Illustrated Parts Catalog (IPC) Language Publication Language: English Format Manual Format: Printed Book 📖 Manual Coverage Systems Covered Powertrain Components: Engine, transmission, drivetrain, exhaust system, fuel system, cooling system, ignition system, emissions system Chassis Components: Suspension (front and rear), steering, brakes (front and rear, ABS), wheels, tires, frame, body mounts Electrical Components: Wiring harnesses, lighting (headlamps, taillamps, interior), instrumentation, audio system, power accessories, engine control module (ECM), body control module (BCM) Body And Interior: Exterior body panels, doors, hoods, liftgates, bumpers, glass, seals, interior trim, seating, climate control components, safety restraints (airbags, seatbelts) Body Hardware: Body panels, doors, windows, mirrors, latches, hinges, trim, weatherstripping, fasteners Interior Components: Seating systems, interior trim panels, dashboard components, console, steering column parts Procedures Included Parts Identification: Identification of all original equipment manufacturer (OEM) parts with detailed diagrams and part numbers. Parts Interchangeability: Information on common part supersessions and potential interchangeability where applicable. Assembly Disassembly Order: Illustrations depict the order and grouping of parts for assembly and disassembly. Technical Depth Depth Of Information: Highly detailed, focusing on OE part numbers and exploded view diagrams for identification and sourcing. Not a repair manual for procedures. Part Number Accuracy: High, with official OEM part numbers critical for service and ordering. 📊 Manual Specifications File Format Digital Format If Available: N/A (Product Description specifies 'Printed Book') Print Quality Paper Quality: Durable paper stock suitable for workshop environments, likely coated for longevity. Binding Type Binding Style: Likely perfect bound or saddle-stitched, designed for ease of use on a workbench. Manual Type Detail Manual Purpose: Facilitates accurate identification and ordering of replacement parts for repairs, restoration, or inventory management. ⚙️ Engine Specifications Primary Engine Engine Code And Description: 3.3L V6 (EGA - 150 hp @ 4500 rpm, 180 lb-ft @ 3200 rpm) Optional Engine Optional Engine Code And Description: 3.8L V6 (L32 - 170 hp @ 4400 rpm, 215 lb-ft @ 3200 rpm for early models, power increased in later NS iterations but might be less common for '99 base) Performance Bore X Stroke: 3.3L: 3.72 x 3.72 in (94.5 x 94.5 mm); 3.8L: 3.92 x 3.40 in (99.5 x 86.4 mm) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Engine Cooling Cooling System Type: Pressurized, liquid-cooled with thermostat and fan Emission Control Emission Components: Catalytic converter, Oxygen (O2) sensors, Exhaust Gas Recirculation (EGR) system (if applicable) Engine Description Engine Family: Chrysler EGJ/EGA/L32 family of V6 engines (pushrod design) 🔧 Transmission Standard Transmission Transmission Type And Model: 4-speed automatic (41TE/42LE) Optional Transmission Optional Transmission Details: N/A for this model year; all equipped with automatic transmission. Features Transmission Control: Electronic automatic transmission with torque converter lock-up Gear Ratios: Specific gear ratios are not typically detailed in an IPC, but the 41TE/42LE is known for its robust internal design for minivans. 📐 Dimensions Exterior Wheelbase: 113.3 inches (for standard wheelbase), 120.5 inches (for long wheelbase - Grand Caravan/Voyager) Length: Approx. 189.5 inches (standard), 196.7 inches (long) Track Width Front: Approx. 62.0 inches Track Width Rear: Approx. 61.6 inches Weights Curb Weight: Approx. 3,800 - 4,200 lbs depending on configuration Gross Vehicle Weight Rating Gvwr: Approx. 5,400 - 5,700 lbs Cargo Cargo Volume Behind 3Rd Row: Approx. 20-30 cubic feet (varies with seating configuration) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: Driver: 4 stars, Passenger: 4 stars (for 1999 model year, representative of NS platform) IIHS Crash Test Rating: Acceptable (for models tested by IIHS, though specific '99 data may vary) Active Features Braking System: Power assisted front disc and rear drum brakes; optional ABS (Anti-lock Braking System) Suspension Type: Independent front suspension (MacPherson struts), solid rear axle with coil springs and trailing arms. Passive Features Airbags: Driver and passenger front airbags Seatbelts: Three-point seatbelts with pretensioners for front occupants, lap belts for rear occupants 💡 Technology Features Infotainment Audio System Options: Factory AM/FM cassette/CD player with optional...
Suspension (front and rear), steering, brakes (front and rear, ABS), wheels, tires, frame, body mounts
Electrical Components:
Wiring harnesses, lighting (headlamps, taillamps, interior), instrumentation, audio system, power accessories, engine control module (ECM), body control module (BCM)
Body And Interior:
Exterior body panels, doors, hoods, liftgates, bumpers, glass, seals, interior trim, seating, climate control components, safety restraints (airbags, seatbelts)
Body Hardware:
Body panels, doors, windows, mirrors, latches, hinges, trim, weatherstripping, fasteners
Interior Components:
Seating systems, interior trim panels, dashboard components, console, steering column parts
Procedures Included
Parts Identification:
Identification of all original equipment manufacturer (OEM) parts with detailed diagrams and part numbers.
Parts Interchangeability:
Information on common part supersessions and potential interchangeability where applicable.
Assembly Disassembly Order:
Illustrations depict the order and grouping of parts for assembly and disassembly.
Technical Depth
Depth Of Information:
Highly detailed, focusing on OE part numbers and exploded view diagrams for identification and sourcing. Not a repair manual for procedures.
Part Number Accuracy:
High, with official OEM part numbers critical for service and ordering.
Approx. 3,800 - 4,200 lbs depending on configuration
Gross Vehicle Weight Rating Gvwr:
Approx. 5,400 - 5,700 lbs
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 20-30 cubic feet (varies with seating configuration)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating:
Driver: 4 stars, Passenger: 4 stars (for 1999 model year, representative of NS platform)
IIHS Crash Test Rating:
Acceptable (for models tested by IIHS, though specific '99 data may vary)
Active Features
Braking System:
Power assisted front disc and rear drum brakes; optional ABS (Anti-lock Braking System)
Suspension Type:
Independent front suspension (MacPherson struts), solid rear axle with coil springs and trailing arms.
Passive Features
Airbags:
Driver and passenger front airbags
Seatbelts:
Three-point seatbelts with pretensioners for front occupants, lap belts for rear occupants
💡 Technology Features
Infotainment
Audio System Options:
Factory AM/FM cassette/CD player with optional premium sound system and rear speaker upgrades.
Climate Control Options:
Manual HVAC, optional Automatic Temperature Control (ATC) on higher trims.
Driver Assistance
Cruise Control:
Standard on most models, electronic speed control.
Connectivity
Power Features:
Power windows, power door locks, power mirrors (optional on some trims).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to owner's manual for exact specification).
Transmission Fluid Change:
Inspect every 30,000 miles, change fluid and filter every 60,000-100,000 miles (ATF+4 recommended for later Chrysler transmissions, but check spec for '99).
Spark Plug Replacement:
Every 100,000 miles (for platinum or iridium spark plugs, standard plugs have shorter intervals).
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30 (recommended for most conditions), SAE 10W-30 also acceptable.
Coolant Type:
Chrysler approved HOAT (Hybrid Organic Acid Technology) coolant, typically a 50/50 mix with distilled water.
Transmission Fluid Type:
ATF+3 or ATF+4 (check specific recommendations for the 41TE/42LE transmission in 1999 models).
Brake Fluid Type:
DOT 3 brake fluid
Power Steering Fluid:
ATF+3 or equivalent power steering fluid
Known Issues
Common Wear Items:
Water pump, spark plugs, ignition coils, power steering pump, front suspension components (ball joints, tie rods), exhaust system.
Transmission Potential Issues:
Potential for torque converter shudder or internal wear in higher mileage units, requiring attention to fluid maintenance.
Interior Components:
Headliner sagging, wear on seat upholstery, power window motor failures.
📚 Vehicle History
Brand Heritage
Chrysler Minivan Legacy:
Chrysler pioneered the modern minivan segment with the introduction of the Dodge Caravan and Plymouth Voyager in 1984.
Model Evolution
Ns Platform Generation:
The 1999 model year falls under the second generation of Chrysler's NS platform minivans (introduced for 1996), featuring a redesigned exterior and interior.
Production
Manufacturing Location:
Windsor, Ontario, Canada; St. Louis, Missouri, USA
🏆 Awards & Recognition
Recognitions
Consumer Digest Best Buy:
Chrysler minivans often received 'Best Buy' ratings from publications like Consumer Digest during this era due to their practicality and features.
Ratings
Jd Power Dependability Ratings:
Dependability ratings for Chrysler minivans in 1999 were mixed, with some areas of strength and others requiring improvement, typical for the segment at the time.