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Chrysler Dodge Neon 1997 Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler / Dodge Model: Neon Year: 1997 Codes Chassis Code: PG Vin Code: T 👋 Introduction Market Position Segment: Compact Car Pricing Strategy: Affordable, value-oriented Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier Unique Selling Proposition: Sporty handling, distinctive styling, competitive pricing Key Features Design: Distinctive cab-forward design, spacious interior for its class Performance Orientation: Focus on responsive handling and a fun driving experience Accessibility: Designed for ease of maintenance and repair by owners and independent mechanics 📋 Manual Details Coverage Areas Global Coverage: North America Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Engine Control Module (ECM) Drivetrain: Manual Transmission, Automatic Transmission, Clutch System, Drive Axles, Differential Chassis: Suspension (Front & Rear), Steering System, Brake System (Front & Rear), Wheels & Tires Electrical: Body Electrical, Lighting System, Instrumentation, Audio System, HVAC Controls, Power Accessories (Windows, Locks, Mirrors), Wiring Diagrams Body And Frame: Exterior Body Panels, Interior Trim, Seats, Doors, Hood, Trunk, Glass, Frame Repair (if applicable) Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Tune-Ups, Lubrication Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs), Component Testing Procedures Repair: Component Removal & Installation, Sub-Assembly Repairs, Engine Overhaul, Transmission Rebuild, Brake System Overhaul, Suspension Component Replacement Calibration Adjustment: Wheel Alignment, Throttle Body Adjustment, Idle Speed Control Calibration Wiring: Complete Wiring Schematics, Connector Pinouts, Troubleshooting Electrical Circuits Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Diagnostic Tools: Information on required specialized tools and diagnostic equipment Specifications Data: Detailed torque values, clearances, fluid capacities, electrical specifications, and performance data 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content Printability: Printable pages Print Quality Diagrams: High-resolution, clear diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 420A (2.0L SOHC I4) Displacement: 1996 cc (121.8 ci) Bore X Stroke: 87.5 mm x 83.0 mm Compression Ratio: 9.3:1 Valve Train: SOHC, 16 valves (4 per cylinder) Performance Horsepower: 132 hp @ 6000 rpm Torque: 124 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline, 87 Octane (minimum) Fuel Tank Capacity: 13.0 gallons (49.2 liters) Cooling System Coolant Capacity: 7.6 quarts (7.2 liters) Lubrication System Oil Capacity: 4.0 quarts (3.8 liters) with filter Recommended Oil: SAE 5W-30 API Service SG, SH or SJ Ignition System Spark Plugs: Champion RC12LYC or equivalent 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (41TE) Optional Transmission Type: 5-Speed Manual Features Automatic Features: Electronically Controlled Transmission (ECT), Torque Converter Lock-up Manual Features: Hydraulic Clutch Actuation Fluid Specifications Automatic Fluid Type: ATF+4 (Mopar) Fluid Specifications Manual Fluid Type: Manual Transmission Fluid (MTF), GL-3 or GL-4 specification (refer to manual for exact spec) Fluid Capacity Automatic Capacity: 7.5 quarts (7.1 liters) Fluid Capacity Manual Capacity: 2.1 quarts (2.0 liters) 📐 Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Length: 170.4 inches (4328 mm) Width: 67.4 inches (1712 mm) Height: 54.3 inches (1380 mm) Weights Curb Weight Min: 2660 lbs (1207 kg) Curb Weight Max: 2815 lbs (1277 kg) Gross Vehicle Weight Rating: 3600 lbs (1633 kg) Towing Capacity: Not Recommended 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4/5 stars (Varies by year/trim, consult specific reports) Active Features Brakes Front: Ventilated Discs Brakes Rear: Drums (std), Discs (optional/performance trims) ABS: Optional (typically on higher trims or later models) Passive Features Airbags: Driver and Passenger Frontal Airbags (Standard) Seatbelts: Three-point front and rear seatbelts 💡 Technology Features Infotainment Audio System: AM/FM Stereo with Cassette Player (CD Player optional) Speakers: 4 or 6 speaker systems Driver Assistance Cruise Control: Available on most trims Connectivity Power Accessories: Power windows, power door locks, power mirrors available 🔧 Maintenance Service Intervals Oil Change: Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, whichever comes first (refer to manual for specific driving conditions). Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) Spark Plug Replacement: Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type Transmission Fluid Change: Every 30,000-60,000 miles (48,000-96,000 km) for automatic; consult manual for manual transmission Coolant Flush: Every 30,000 miles (48,000 km) or 2 years Fluid Specifications Power Steering Fluid: Mopar Power Steering Fluid or Dexron II/III ATF Brake Fluid: DOT 3 Known Issues Engine Mounts: Premature wear and failure of engine and transmission mounts, leading to vibration. Radiator Fan Assembly: Failure of radiator fan motor or relay can lead to overheating. Ignition System: Coil pack failure, leading to misfires and poor performance. Suspension Components: Wear in ball joints, tie rod ends, and control arm bushings. Oil Leaks: Potential leaks from valve cover gasket or oil pan gasket. 📚...
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Chrysler Dodge Neon 1997 Service Repair ManualChrysler Dodge Neon 1997 Service Repair ManualChrysler Dodge Neon 1997 Service Repair ManualChrysler Dodge Neon 1997 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler / Dodge
Model:
Neon
Year:
1997
Codes
Chassis Code:
PG
Vin Code:
T
👋 Introduction
Market Position
Segment:
Compact Car
Pricing Strategy:
Affordable, value-oriented
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Escort, Chevrolet Cavalier
Unique Selling Proposition:
Sporty handling, distinctive styling, competitive pricing
Key Features
Design:
Distinctive cab-forward design, spacious interior for its class
Performance Orientation:
Focus on responsive handling and a fun driving experience
Accessibility:
Designed for ease of maintenance and repair by owners and independent mechanics
📋 Manual Details
Coverage Areas
Global Coverage:
North America
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Engine Control Module (ECM)
Drivetrain:
Manual Transmission, Automatic Transmission, Clutch System, Drive Axles, Differential
Chassis:
Suspension (Front & Rear), Steering System, Brake System (Front & Rear), Wheels & Tires
Electrical:
Body Electrical, Lighting System, Instrumentation, Audio System, HVAC Controls, Power Accessories (Windows, Locks, Mirrors), Wiring Diagrams
Body And Frame:
Exterior Body Panels, Interior Trim, Seats, Doors, Hood, Trunk, Glass, Frame Repair (if applicable)
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Tune-Ups, Lubrication
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs), Component Testing Procedures
Repair:
Component Removal & Installation, Sub-Assembly Repairs, Engine Overhaul, Transmission Rebuild, Brake System Overhaul, Suspension Component Replacement
Calibration Adjustment:
Wheel Alignment, Throttle Body Adjustment, Idle Speed Control Calibration
Wiring:
Complete Wiring Schematics, Connector Pinouts, Troubleshooting Electrical Circuits
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
Diagnostic Tools:
Information on required specialized tools and diagnostic equipment
Specifications Data:
Detailed torque values, clearances, fluid capacities, electrical specifications, and performance data
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Printability:
Printable pages
Print Quality
Diagrams:
High-resolution, clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
420A (2.0L SOHC I4)
Displacement:
1996 cc (121.8 ci)
Bore X Stroke:
87.5 mm x 83.0 mm
Compression Ratio:
9.3:1
Valve Train:
SOHC, 16 valves (4 per cylinder)
Performance
Horsepower:
132 hp @ 6000 rpm
Torque:
124 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline, 87 Octane (minimum)
Fuel Tank Capacity:
13.0 gallons (49.2 liters)
Cooling System
Coolant Capacity:
7.6 quarts (7.2 liters)
Lubrication System
Oil Capacity:
4.0 quarts (3.8 liters) with filter
Recommended Oil:
SAE 5W-30 API Service SG, SH or SJ
Ignition System
Spark Plugs:
Champion RC12LYC or equivalent
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic (41TE)
Optional
Transmission Type:
5-Speed Manual
Features
Automatic Features:
Electronically Controlled Transmission (ECT), Torque Converter Lock-up
Manual Features:
Hydraulic Clutch Actuation
Fluid Specifications Automatic
Fluid Type:
ATF+4 (Mopar)
Fluid Specifications Manual
Fluid Type:
Manual Transmission Fluid (MTF), GL-3 or GL-4 specification (refer to manual for exact spec)
Fluid Capacity Automatic
Capacity:
7.5 quarts (7.1 liters)
Fluid Capacity Manual
Capacity:
2.1 quarts (2.0 liters)
📐 Dimensions
Exterior
Wheelbase:
104.4 inches (2652 mm)
Length:
170.4 inches (4328 mm)
Width:
67.4 inches (1712 mm)
Height:
54.3 inches (1380 mm)
Weights
Curb Weight Min:
2660 lbs (1207 kg)
Curb Weight Max:
2815 lbs (1277 kg)
Gross Vehicle Weight Rating:
3600 lbs (1633 kg)
Towing Capacity:
Not Recommended
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4/5 stars (Varies by year/trim, consult specific reports)
Active Features
Brakes Front:
Ventilated Discs
Brakes Rear:
Drums (std), Discs (optional/performance trims)
ABS:
Optional (typically on higher trims or later models)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags (Standard)
Seatbelts:
Three-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with Cassette Player (CD Player optional)
Speakers:
4 or 6 speaker systems
Driver Assistance
Cruise Control:
Available on most trims
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors available
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, whichever comes first (refer to manual for specific driving conditions).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type
Transmission Fluid Change:
Every 30,000-60,000 miles (48,000-96,000 km) for automatic; consult manual for manual transmission
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years
Fluid Specifications
Power Steering Fluid:
Mopar Power Steering Fluid or Dexron II/III ATF
Brake Fluid:
DOT 3
Known Issues
Engine Mounts:
Premature wear and failure of engine and transmission mounts, leading to vibration.
Radiator Fan Assembly:
Failure of radiator fan motor or relay can lead to overheating.
Ignition System:
Coil pack failure, leading to misfires and poor performance.
Suspension Components:
Wear in ball joints, tie rod ends, and control arm bushings.
Oil Leaks:
Potential leaks from valve cover gasket or oil pan gasket.
📚 Vehicle History
Brand Heritage
Brand:
Chrysler Corporation (later DaimlerChrysler)
Model Evolution
Generation:
First Generation (1995-2000)
Design Origin:
Engineered and designed by Chrysler's advanced engineering team, including significant input from the former AMC technical centers.
Notable Changes 1997:
Minor cosmetic updates, potential powertrain refinements, availability of new option packages.
Production
Assembly Locations:
Belvidere, Illinois, USA; Toluca, Mexico
Production Years:
1995-2000
🏆 Awards & Recognition
Recognitions
Import Car Of The Year:
Motor Trend Import Car of the Year for 1995 (referencing the generation, not specifically the 1997 model year, but indicative of its initial impact)
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