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2000 CHRYSLER Grand VOYAGER (NS) Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Year: 2000 Generation Code: NS Vehicle Type: Minivan 👋 Introduction Market Position Segment: Full-size Minivan Target Audience: Families, individuals seeking versatile transportation Competitive Analysis Key Competitors: Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture Key Features Design: Spacious interior, flexible seating configurations, Stow 'n Go (later models), dual sliding doors Practicality: High seating capacity, ample cargo space, comfortable ride 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Procedures Secondary Coverage: General Descriptions, Tested Techniques Page Count Estimated Page Count: 1500-2000 Manual Type Type: Factory Service Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: 3.3L V6 (EGA), 3.8L V6 (L32) Transmission: 4-Speed Automatic (41TE/42LE) Brakes: Front Disc / Rear Drum (Standard), Front & Rear Disc (Optional/Higher Trims) Suspension: Independent Front Suspension (MacPherson Struts), Rear Torsion Beam Axle with Coil Springs Electrical: Complete Wiring Diagrams, Fuses, Relays, Lighting, Starting & Charging System, Powertrain Control Modules (PCM), Body Control Modules (BCM) Steering: Power Rack and Pinion HVAC: Climate Control System (Manual & Automatic) Body: Exterior Panels, Interior Trim, Doors, Windows, Liftgate, Sliding Doors Safety Systems: Airbags, Seatbelts, ABS (Anti-lock Braking System) Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Top-offs, Spark Plug Service, Belt Inspection/Replacement Diagnostics: Troubleshooting Guides, DTC (Diagnostic Trouble Code) Interpretation, Component Testing Repair: Engine Overhaul, Transmission Rebuild, Brake System Repairs, Suspension Component Replacement, Electrical Component Repair/Replacement Disassembly Assembly: Step-by-step instructions for major component removal and installation Specifications: Torque Values, Clearances, Fluid Capacities, Part Numbers Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission overhauls) Detail Level: Detailed illustrations, diagrams, and step-by-step instructions 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable content for quick information retrieval Print Quality Resolution: High-resolution for clear viewing of diagrams and text Scalability: Scalable for printing individual pages or sections Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1: 3.3L SOHC V6 (EGA) Engine 1 Displacement: 3301 cc Engine 1 Bore X Stroke: 93.0 mm x 81.0 mm Engine 1 Compression Ratio: 9.0:1 Engine 2: 3.8L OHV V6 (L32) Engine 2 Displacement: 3778 cc Engine 2 Bore X Stroke: 96.0 mm x 87.0 mm Engine 2 Compression Ratio: 9.3:1 Performance Engine 1 Horsepower: 158 hp @ 4700 rpm Engine 1 Torque: 206 lb-ft @ 3400 rpm Engine 2 Horsepower: 180 hp @ 4600 rpm Engine 2 Torque: 230 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended) Cooling System Coolant Type: Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, 5-Year/100,000 Mile Formula (or equivalent HOAT) Ignition System Spark Plugs 3.3L: Champion 7966 or equivalent Spark Plugs 3.8L: Champion 7965 or equivalent 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Transmission Codes: 41TE (3.3L), 42LE (3.8L) Optional Optional Transmission: N/A for this model year Features Shifting: Electronic Control, Selectable Gear Ranges (P, R, N, OD, 3, 2, 1) Fluid Specifications Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid Type 3) Fluid Capacities Transmission Fluid Capacity: Approx. 8.4 US quarts (8.0 Liters) 📐 Dimensions Exterior Wheelbase: 119.3 inches (3030 mm) Length: 195.0 inches (4953 mm) Width: 72.0 inches (1829 mm) Height: 68.5 inches (1740 mm) Interior Passenger Volume: Approx. 150 cubic feet Cargo Cargo Volume Behind 3Rd Row: Approx. 35.1 cubic feet Cargo Volume Behind 2Nd Row: Approx. 83.4 cubic feet Cargo Volume Behind 1St Row: Approx. 146.9 cubic feet Weights Curb Weight: Approx. 4200 - 4400 lbs (depending on configuration) Gross Vehicle Weight Rating: Approx. 5900 - 6100 lbs Wheels Tires Wheel Size: 15-inch or 16-inch Alloy/Steel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) Tire Size Standard: P215/70R15 Tire Size Optional: P215/65R16 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4 Stars NHTSA Frontal Impact Passenger: 4 Stars NHTSA Side Impact Front Driver: 5 Stars NHTSA Side Impact Front Passenger: 5 Stars NHTSA Side Impact Rear Driver: 5 Stars NHTSA Side Impact Rear Passenger: 5 Stars IIHS Frontal Offset: Good Active Features ABS: Standard Traction Control: Optional Passive Features Airbags: Driver and Front Passenger Airbags Seatbelts: 3-point seatbelts with pretensioners for front occupants 💡 Technology Features Infotainment Audio System: AM/FM Stereo with Cassette/CD Player, Optional Premium Audio Display: Analog Gauges, Digital Odometer, Optional Information Display Driver Assistance Cruise Control: Standard Parking Sensors: Optional (Rear) Connectivity Auxiliary Ports: Not standard (aftermarket solutions available) Comfort Features Seating: Cloth Upholstery, Optional Leather, Power Driver Seat Climate Control: Manual HVAC, Optional Automatic Climate Control 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months (synthetic oil) / 3,750 miles or 3 months (conventional oil) Air Filter Replacement: Every 30,000 miles or as needed based on inspection Cabin Air Filter Replacement: Every 15,000 miles or annually Spark Plug Replacement 3.3L: Every 100,000 miles (platinum or iridium) Spark Plug...
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2000 CHRYSLER Grand VOYAGER (NS) Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Grand Voyager
Year:
2000
Generation Code:
NS
Vehicle Type:
Minivan
👋 Introduction
Market Position
Segment:
Full-size Minivan
Target Audience:
Families, individuals seeking versatile transportation
Competitive Analysis
Key Competitors:
Ford Windstar, Honda Odyssey, Toyota Sienna, Chevrolet Venture
Key Features
Design:
Spacious interior, flexible seating configurations, Stow 'n Go (later models), dual sliding doors
Practicality:
High seating capacity, ample cargo space, comfortable ride
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair Procedures
Secondary Coverage:
General Descriptions, Tested Techniques
Page Count
Estimated Page Count:
1500-2000
Manual Type
Type:
Factory Service Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
3.3L V6 (EGA), 3.8L V6 (L32)
Transmission:
4-Speed Automatic (41TE/42LE)
Brakes:
Front Disc / Rear Drum (Standard), Front & Rear Disc (Optional/Higher Trims)
Suspension:
Independent Front Suspension (MacPherson Struts), Rear Torsion Beam Axle with Coil Springs
Electrical:
Complete Wiring Diagrams, Fuses, Relays, Lighting, Starting & Charging System, Powertrain Control Modules (PCM), Body Control Modules (BCM)
Steering:
Power Rack and Pinion
HVAC:
Climate Control System (Manual & Automatic)
Body:
Exterior Panels, Interior Trim, Doors, Windows, Liftgate, Sliding Doors
Safety Systems:
Airbags, Seatbelts, ABS (Anti-lock Braking System)
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Top-offs, Spark Plug Service, Belt Inspection/Replacement
Diagnostics:
Troubleshooting Guides, DTC (Diagnostic Trouble Code) Interpretation, Component Testing
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repairs, Suspension Component Replacement, Electrical Component Repair/Replacement
Disassembly Assembly:
Step-by-step instructions for major component removal and installation
Specifications:
Torque Values, Clearances, Fluid Capacities, Part Numbers
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine/transmission overhauls)
Detail Level:
Detailed illustrations, diagrams, and step-by-step instructions
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable content for quick information retrieval
Print Quality
Resolution:
High-resolution for clear viewing of diagrams and text
Scalability:
Scalable for printing individual pages or sections
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1:
3.3L SOHC V6 (EGA)
Engine 1 Displacement:
3301 cc
Engine 1 Bore X Stroke:
93.0 mm x 81.0 mm
Engine 1 Compression Ratio:
9.0:1
Engine 2:
3.8L OHV V6 (L32)
Engine 2 Displacement:
3778 cc
Engine 2 Bore X Stroke:
96.0 mm x 87.0 mm
Engine 2 Compression Ratio:
9.3:1
Performance
Engine 1 Horsepower:
158 hp @ 4700 rpm
Engine 1 Torque:
206 lb-ft @ 3400 rpm
Engine 2 Horsepower:
180 hp @ 4600 rpm
Engine 2 Torque:
230 lb-ft @ 3200 rpm
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Cooling System
Coolant Type:
Mopar OAT (Organic Acid Technology) Antifreeze/Coolant, 5-Year/100,000 Mile Formula (or equivalent HOAT)
Ignition System
Spark Plugs 3.3L:
Champion 7966 or equivalent
Spark Plugs 3.8L:
Champion 7965 or equivalent
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle
Transmission Codes:
41TE (3.3L), 42LE (3.8L)
Optional
Optional Transmission:
N/A for this model year
Features
Shifting:
Electronic Control, Selectable Gear Ranges (P, R, N, OD, 3, 2, 1)
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid Type 3)
Fluid Capacities
Transmission Fluid Capacity:
Approx. 8.4 US quarts (8.0 Liters)
📐 Dimensions
Exterior
Wheelbase:
119.3 inches (3030 mm)
Length:
195.0 inches (4953 mm)
Width:
72.0 inches (1829 mm)
Height:
68.5 inches (1740 mm)
Interior
Passenger Volume:
Approx. 150 cubic feet
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 35.1 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 83.4 cubic feet
Cargo Volume Behind 1St Row:
Approx. 146.9 cubic feet
Weights
Curb Weight:
Approx. 4200 - 4400 lbs (depending on configuration)
Gross Vehicle Weight Rating:
Approx. 5900 - 6100 lbs
Wheels Tires
Wheel Size:
15-inch or 16-inch Alloy/Steel
Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Tire Size Standard:
P215/70R15
Tire Size Optional:
P215/65R16
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
4 Stars
NHTSA Frontal Impact Passenger:
4 Stars
NHTSA Side Impact Front Driver:
5 Stars
NHTSA Side Impact Front Passenger:
5 Stars
NHTSA Side Impact Rear Driver:
5 Stars
NHTSA Side Impact Rear Passenger:
5 Stars
IIHS Frontal Offset:
Good
Active Features
ABS:
Standard
Traction Control:
Optional
Passive Features
Airbags:
Driver and Front Passenger Airbags
Seatbelts:
3-point seatbelts with pretensioners for front occupants
💡 Technology Features
Infotainment
Audio System:
AM/FM Stereo with Cassette/CD Player, Optional Premium Audio
Display:
Analog Gauges, Digital Odometer, Optional Information Display
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Optional (Rear)
Connectivity
Auxiliary Ports:
Not standard (aftermarket solutions available)
Comfort Features
Seating:
Cloth Upholstery, Optional Leather, Power Driver Seat
Climate Control:
Manual HVAC, Optional Automatic Climate Control
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (synthetic oil) / 3,750 miles or 3 months (conventional oil)
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection
Cabin Air Filter Replacement:
Every 15,000 miles or annually
Spark Plug Replacement 3.3L:
Every 100,000 miles (platinum or iridium)
Spark Plug Replacement 3.8L:
Every 100,000 miles (platinum or iridium)
Transmission Fluid Change:
Every 30,000 miles for severe service / 60,000 miles for normal service (check manual for specifics)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (Synthetic Recommended)
Engine Oil Capacity:
4.5 US quarts (4.3 Liters) with filter (3.3L & 3.8L)
Coolant Capacity:
Approx. 12.0 US quarts (11.4 Liters)
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 or Mopar Power Steering Fluid
Known Issues
Transmission:
Overheating, solenoid issues, torque converter shudder (especially 41TE/42LE)
Engine:
Intake manifold gasket leaks (3.3L/3.8L OHV), oil filter housing leaks, occasional head gasket issues
Electrical:
Power window failure, rear wiper motor issues, intermittent dashboard warning lights
Suspension:
Worn ball joints, tie rod ends, and sway bar links; strut mount noises
Cooling System:
Radiator leaks, thermostat housing leaks
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler)
Model Evolution
Generation:
Second Generation (NS), 1996-2000
Predecessor:
Dodge Caravan/Plymouth Voyager (First Generation)
Successor:
Chrysler Town & Country/Dodge Grand Caravan (Third Generation, RS)
Production
Assembly Location:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Common Awards:
Consistently ranked among popular family vehicles for practicality and value
Safety Awards:
Received good safety ratings from NHTSA and IIHS for its era.
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