Chrysler Laser Talon 1990-1991 Repair Service Manual
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This manual covers the Chrysler Laser Talon models produced for the 1990 and 1991 model years. These sporty coupes, built by Diamond-Star Motors, offered a range of performance-oriented powertrains, including naturally aspirated and turbocharged 2.0L engines, with options for both front-wheel drive and all-wheel drive. Known for their dynamic handling and responsive performance, these vehicles represent Chrysler's entry into the compact performance segment, leveraging a partnership with Mitsubishi. This comprehensive repair service manual provides detailed information essential for the maintenance and repair of your Chrysler Laser Talon. It includes in-depth coverage of engine mechanical and electrical systems, manual and automatic transmissions, drivetrain, suspension, steering, brakes, and the complete electrical system. Furthermore, the manual details body and chassis repairs, HVAC systems, and offers step-by-step procedures for scheduled maintenance, diagnostic troubleshooting, and component repair or installation, making it an invaluable resource for professional technicians and knowledgeable DIY mechanics. 🏷️ Basic Information Identification Make: Chrysler Model: Laser Talon Model Years Covered: 1990-1991 Codes Chassis Codes: AZ-1 (Chrysler Laser), DB1 (Dodge/Plymouth Talon) 👋 Introduction Market Position Target Audience: Professional technicians and knowledgeable DIY mechanics with basic electrical and mechanical understanding. Competitive Analysis Comparison To Paper Manuals: Functionally identical to traditional paper manuals, offering step-by-step procedures, critical specifications, illustrations, maintenance, disassembly, assembly, cleaning, and reinstallation guidance. The primary difference is the speed of access and portability. Key Features Feature 1: Factory-level detail for repairs and maintenance. Feature 2: Step-by-step repair procedures taught by factory technicians. Feature 3: Emphasis on safe and correct repair practices. Feature 4: Enables informed decision-making for vehicle maintenance. 📋 Manual Details Coverage Areas Vehicle Coverage: Chrysler Laser and Dodge/Plymouth Talon models for the 1990 and 1991 model years. Page Count Estimated Page Count: Approximately 1000+ pages (typical for comprehensive factory service manuals of this era, actual count varies) Manual Type Manual Type: Repair Service Manual / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, overhaul, timing, cooling, lubrication, emissions controls. Engine Electrical: Ignition system, fuel injection system (EFI), starting system, charging system, engine control module (ECM) diagnostics. Transmission Manual: Manual transmission removal, installation, disassembly, assembly, repair, clutch system. Transmission Automatic: Automatic transmission removal, installation, overhaul, hydraulic controls, torque converter. Drivetrain: Front-wheel drive system, axles, CV joints, differential. Suspension: Front suspension (MacPherson struts), rear suspension (multi-link), shock absorbers, springs, control arms, alignment specifications. Steering: Power steering system, steering column, steering rack, tie rod ends. Brakes: Front disc brakes, rear drum or disc brakes, hydraulic system, ABS (if equipped), parking brake, brake fluid specifications. Electrical System: Wiring diagrams, lighting, instruments, horn, wipers, power windows, power locks, fuses, relays. Body And Chassis: Body panel removal and installation, doors, hood, trunk lid, glass, interior trim, structural components, rust prevention. HVAC: Heating, ventilation, and air conditioning system, components, refrigerant, service procedures. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) for engine and other systems. Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Installation Procedures: Guidance on installing aftermarket parts or replacing major components. Technical Depth Technical Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and body repairs. Suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Type: PDF Print Quality Printable: Full Printable Zoom Functionality: Zoom IN/OUT enabled Binding Type Binding: Digital download (no physical binding) Paper Type Paper Type: N/A (Digital Format) Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent unzipping software) Compatibility: All Versions of Windows & Mac Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Options: 2.0L 16-valve SOHC (4G63), 2.0L 16-valve DOHC Turbocharged (4G63T) Performance 2.0L Sohc (Non-Turbo) Horsepower: Approximately 135-140 hp 2.0L DOHc Turbocharged Horsepower: Approximately 190-205 hp (depending on boost levels and specific market tune) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Bosch L-Jetronic or similar systems. Fuel Type: Unleaded Gasoline Engine Management ECU Type: Engine Control Unit (ECU) or Engine Control Module (ECM) for managing fuel injection and ignition timing. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features AWD Availability: All-Wheel Drive (AWD) available on certain trims, particularly the turbo models. 📐 Dimensions Exterior Body Styles: 2-door Coupe Wheelbase: Approximately 97.6 inches (2479 mm) Length: Approximately 171.1 inches (4346 mm) Width: Approximately 68.9 inches (1750 mm) Height: Approximately 51.4 inches (1306 mm) Weights Curb Weight Range: Approximately 2800 - 3100 lbs (1270 - 1406 kg), depending on engine and drivetrain. 🛡️ Safety Features Ratings NHTSA Ratings 1990: Refer to specific NHTSA reports for the 1990 model year. Generally, vehicles of this era had fewer standardized safety features and less rigorous testing compared to modern standards. Active Features ABS Availability: Anti-lock Braking System (ABS) often...
This manual covers the Chrysler Laser Talon models produced for the 1990 and 1991 model years. These sporty coupes, built by Diamond-Star Motors, offered a range of performance-oriented powertrains, including naturally aspirated and turbocharged 2.0L engines, with options for both front-wheel drive and all-wheel drive. Known for their dynamic handling and responsive performance, these vehicles represent Chrysler's entry into the compact performance segment, leveraging a partnership with Mitsubishi.
This comprehensive repair service manual provides detailed information essential for the maintenance and repair of your Chrysler Laser Talon. It includes in-depth coverage of engine mechanical and electrical systems, manual and automatic transmissions, drivetrain, suspension, steering, brakes, and the complete electrical system. Furthermore, the manual details body and chassis repairs, HVAC systems, and offers step-by-step procedures for scheduled maintenance, diagnostic troubleshooting, and component repair or installation, making it an invaluable resource for professional technicians and knowledgeable DIY mechanics.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Laser Talon
Model Years Covered:
1990-1991
Codes
Chassis Codes:
AZ-1 (Chrysler Laser), DB1 (Dodge/Plymouth Talon)
👋 Introduction
Market Position
Target Audience:
Professional technicians and knowledgeable DIY mechanics with basic electrical and mechanical understanding.
Competitive Analysis
Comparison To Paper Manuals:
Functionally identical to traditional paper manuals, offering step-by-step procedures, critical specifications, illustrations, maintenance, disassembly, assembly, cleaning, and reinstallation guidance. The primary difference is the speed of access and portability.
Key Features
Feature 1:
Factory-level detail for repairs and maintenance.
Feature 2:
Step-by-step repair procedures taught by factory technicians.
Feature 3:
Emphasis on safe and correct repair practices.
Feature 4:
Enables informed decision-making for vehicle maintenance.
📋 Manual Details
Coverage Areas
Vehicle Coverage:
Chrysler Laser and Dodge/Plymouth Talon models for the 1990 and 1991 model years.
Page Count
Estimated Page Count:
Approximately 1000+ pages (typical for comprehensive factory service manuals of this era, actual count varies)
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) for engine and other systems.
Repair Procedures:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Installation Procedures:
Guidance on installing aftermarket parts or replacing major components.
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls, including electrical system diagnostics and body repairs. Suitable for professional technicians and advanced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printable:
Full Printable
Zoom Functionality:
Zoom IN/OUT enabled
Binding Type
Binding:
Digital download (no physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or equivalent unzipping software)
Approximately 190-205 hp (depending on boost levels and specific market tune)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Bosch L-Jetronic or similar systems.
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Engine Control Unit (ECU) or Engine Control Module (ECM) for managing fuel injection and ignition timing.
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
AWD Availability:
All-Wheel Drive (AWD) available on certain trims, particularly the turbo models.
📐 Dimensions
Exterior
Body Styles:
2-door Coupe
Wheelbase:
Approximately 97.6 inches (2479 mm)
Length:
Approximately 171.1 inches (4346 mm)
Width:
Approximately 68.9 inches (1750 mm)
Height:
Approximately 51.4 inches (1306 mm)
Weights
Curb Weight Range:
Approximately 2800 - 3100 lbs (1270 - 1406 kg), depending on engine and drivetrain.
🛡️ Safety Features
Ratings
NHTSA Ratings 1990:
Refer to specific NHTSA reports for the 1990 model year. Generally, vehicles of this era had fewer standardized safety features and less rigorous testing compared to modern standards.
Active Features
ABS Availability:
Anti-lock Braking System (ABS) often optional or standard on higher trims.
Passive Features
Airbags:
Driver's side airbag was becoming standard in this period, check specific trim for availability.
Seat Belts:
Three-point inertia-reel front seat belts, lap belts for rear passengers.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette player with optional CD player and upgraded speaker systems. Aftermarket head unit installation is common.
Driver Assistance
Cruise Control:
Optional on most models.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors were available as options or standard on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions. Refer to manual for exact recommendation based on oil type.
Coolant Flush Interval:
Every 24,000-30,000 miles (38,000-48,000 km) or 2-3 years.
Timing Belt Replacement Interval:
Critical for 4G63 engines. Typically every 60,000-90,000 miles (96,000-145,000 km). Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Viscosity:
Typically 5W-30 or 10W-30, depending on climate. Refer to manual for precise specification and API service classification.
Coolant Type:
Ethylene glycol based coolant, typically a green or orange concentrate. Check manual for specific type and mixture ratio.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type Manual:
GL-4 gear oil, typically 75W-90.
Transmission Fluid Type Automatic:
ATF Dexron II or equivalent. Refer to manual for precise specification.
Known Issues
Common Issue 1:
Corrosion on underbody and wheel arches, especially in rust-belt regions.
Common Issue 2:
Turbocharger issues on 4G63T models, including oil leaks or bearing failure if not properly maintained.
Common Issue 3:
Electrical gremlins, particularly with aging wiring harnesses and connectors.
Common Issue 4:
Wear on suspension bushings and CV boots, leading to noise and vibration.
Common Issue 5:
Coolant leaks from hoses, radiator, or water pump on high-mileage vehicles.
📚 Vehicle History
Brand Heritage
Chrysler Performance Legacy:
Chrysler's venture into the compact sporty car segment, leveraging partnerships and platforms from other manufacturers (in this case, Mitsubishi). Known for offering performance-oriented models.
Model Evolution
Chrysler Laser Origin:
The Chrysler Laser was a rebadged Mitsubishi Eclipse, part of Chrysler's Strategic Alliance with Mitsubishi Motors. It shared its platform and many components with the Dodge/Plymouth Talon and Mitsubishi Eclipse.
Production
Production Location:
United States (Illinois) and Canada (Ontario), manufactured by Diamond-Star Motors (DSM).
Production Period:
First generation (1989-1994).
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best Recognition:
The platform shared with the Mitsubishi Eclipse and Eagle Talon was recognized by Car and Driver as one of its 10Best lists for 1989 and 1990, highlighting its sporty handling and performance.