CHRYSLER NEON 2000-2001 (PL PLATFORM) Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Neon Generation: Second Generation Codes Platform Code: PL 👋 Introduction Market Position Market Segment: Compact car, economy segment Target Audience: Budget-conscious consumers, first-time car buyers, small families Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Nissan Sentra Key Features Vehicle Philosophy: Affordable transportation with a focus on practicality and fuel efficiency, offering a surprising amount of interior space for its class. Manual Value Proposition: Empowers owners and technicians with detailed, manufacturer-authorized information to maintain and repair their Chrysler Neon effectively and affordably. 📋 Manual Details Coverage Areas Covered Years: 2000-2001 Covered Models: All Chrysler Neon variants (e.g., ES, SE, SXT, R/T) Page Count Estimated Page Count: Approximately 2000+ pages (typical for a comprehensive factory service manual) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (including disassembly, inspection, assembly), lubrication, cooling, fuel, ignition, emissions control, engine electrical (starters, alternators), engine performance diagnostics. Transmission Systems: Manual and Automatic Transmission (ATX) diagnostics, repair, overhaul, clutch operation, gear shifting mechanisms, transmission control modules (TCM). Chassis Systems: Suspension (front and rear), steering system (power steering, steering column), brakes (hydraulic, ABS, parking brake), wheels, tires. Electrical Systems: Wiring diagrams, lighting, instrumentation, power distribution, body control modules (BCM), interior/exterior lighting, power accessories (windows, locks), audio system, HVAC controls, charging system, starting system. Body And Frame: Body panel removal/installation, interior trim, exterior trim, glass, doors, windows, seats, roof, structural components, body repair, corrosion protection. Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, brake pad/rotor inspection and replacement, battery maintenance, belt inspections. Diagnostic Procedures: Troubleshooting guides for various symptoms (e.g., no-start, poor performance, unusual noises), diagnostic trouble codes (DTCs) interpretation, testing of electrical components and sensors. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Includes detailed torque specifications and clearances. Component Rebuilds: Detailed procedures for rebuilding major components like engines and transmissions, including part specifications and clearances. Technical Depth Depth Of Coverage: Comprehensive, covering basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and body repairs. Diagnostic Tools: Information on required specialized tools and diagnostic equipment (e.g., scan tools, multimeters) and their usage. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick access to specific information. Print Quality Image Quality: High-resolution diagrams, illustrations, and photographs. Scalability: Diagrams are scalable for detailed viewing of component placement and connections. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 420A (2.0L SOHC I4), FOMOCO 2.0L SPI (less common) Displacement: 1996 cc (2.0 Liters) Configuration: Inline 4-cylinder, SOHC (Single Overhead Camshaft) Bore X Stroke: 87.5 mm x 83.0 mm (approximate) Compression Ratio: 9.4:1 (typical for 420A) Performance Horsepower: 132 hp @ 5600 rpm (typical for 420A) Torque: 130 lb-ft @ 4000 rpm (typical for 420A) Redline: 6000 rpm (approximate) Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane (minimum recommended) Fuel Tank Capacity: 13.2 gallons (49.9 L) Engine Systems Engine Management: Chrysler Powertrain Control Module (PCM) Ignition System: Distributorless Ignition System (DIS) with coil-on-plug or coil pack configuration. 🔧 Transmission Standard Standard Transmission: 5-Speed Manual Transmission Optional Optional Transmission: 4-Speed Automatic Transmission (ATX) Features Automatic Transmission Features: Electronically controlled, torque converter lock-up. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 synthetic gear oil (check manual for specific part number like Mopar MS-9224). Automatic Transmission Fluid: Chrysler ATF+4 (Mopar part number 05013457AA or equivalent) Gear Ratios Gear Ratios: Varies by transmission type and model year; manual and automatic gear ratios detailed within the manual. 📐 Dimensions Exterior Wheelbase: 104.4 inches (2652 mm) Overall Length: 174.4 inches (4430 mm) Overall Width: 67.4 inches (1712 mm) Overall Height: 55.0 inches (1397 mm) Interior Passenger Volume: Approximately 90-95 cubic feet Cargo Trunk Volume: Approximately 15-16 cubic feet Weights Curb Weight: 2600-2800 lbs (approximate, depending on trim and options) Gross Vehicle Weight Rating: Refer to vehicle's VIN plate for specific GVWR Wheel And Tire Wheel Bolt Pattern: 4 x 100mm Standard Tire Size: 185/65R14 (common), 195/55R15 (optional/sport trims) 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: 4-star (for 2000-2001 models, check specific year reports) NHTSA Frontal Impact Passenger: 4-star (for 2000-2001 models, check specific year reports) IIHS Side Impact: Good (for models equipped with side airbags, check specific reports) Active Features ABS: Available (Anti-lock Braking System) on higher trims or as an option. Traction Control: Rarely available, typically not standard. Passive Features Airbags: Driver and front passenger airbags standard; optional side airbags available on some trims. Seatbelts: 3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear occupants. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette...
Budget-conscious consumers, first-time car buyers, small families
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Nissan Sentra
Key Features
Vehicle Philosophy:
Affordable transportation with a focus on practicality and fuel efficiency, offering a surprising amount of interior space for its class.
Manual Value Proposition:
Empowers owners and technicians with detailed, manufacturer-authorized information to maintain and repair their Chrysler Neon effectively and affordably.
📋 Manual Details
Coverage Areas
Covered Years:
2000-2001
Covered Models:
All Chrysler Neon variants (e.g., ES, SE, SXT, R/T)
Page Count
Estimated Page Count:
Approximately 2000+ pages (typical for a comprehensive factory service manual)
Manual and Automatic Transmission (ATX) diagnostics, repair, overhaul, clutch operation, gear shifting mechanisms, transmission control modules (TCM).
Chassis Systems:
Suspension (front and rear), steering system (power steering, steering column), brakes (hydraulic, ABS, parking brake), wheels, tires.
Electrical Systems:
Wiring diagrams, lighting, instrumentation, power distribution, body control modules (BCM), interior/exterior lighting, power accessories (windows, locks), audio system, HVAC controls, charging system, starting system.
Body And Frame:
Body panel removal/installation, interior trim, exterior trim, glass, doors, windows, seats, roof, structural components, body repair, corrosion protection.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, brake pad/rotor inspection and replacement, battery maintenance, belt inspections.
Diagnostic Procedures:
Troubleshooting guides for various symptoms (e.g., no-start, poor performance, unusual noises), diagnostic trouble codes (DTCs) interpretation, testing of electrical components and sensors.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all major systems. Includes detailed torque specifications and clearances.
Component Rebuilds:
Detailed procedures for rebuilding major components like engines and transmissions, including part specifications and clearances.
Technical Depth
Depth Of Coverage:
Comprehensive, covering basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and body repairs.
Diagnostic Tools:
Information on required specialized tools and diagnostic equipment (e.g., scan tools, multimeters) and their usage.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick access to specific information.
Print Quality
Image Quality:
High-resolution diagrams, illustrations, and photographs.
Scalability:
Diagrams are scalable for detailed viewing of component placement and connections.
4-star (for 2000-2001 models, check specific year reports)
NHTSA Frontal Impact Passenger:
4-star (for 2000-2001 models, check specific year reports)
IIHS Side Impact:
Good (for models equipped with side airbags, check specific reports)
Active Features
ABS:
Available (Anti-lock Braking System) on higher trims or as an option.
Traction Control:
Rarely available, typically not standard.
Passive Features
Airbags:
Driver and front passenger airbags standard; optional side airbags available on some trims.
Seatbelts:
3-point seatbelts with pretensioners for front occupants, 3-point seatbelts for rear occupants.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Basic speaker configurations.
Navigation:
Not available.
Driver Assistance
Cruise Control:
Available on most trims.
Connectivity
Auxiliary Input:
Not typically available on factory systems; aftermarket solutions possible.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles or 6 months (whichever comes first), depending on driving conditions. Refer to manual for specific recommendations.
Engine Air Filter Replacement:
Every 15,000 to 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Every 60,000 to 100,000 miles (depending on spark plug type - copper vs. platinum/iridium, check manual).
Coolant Flush:
Every 30,000 to 50,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Type:
API certified, SAE 5W-30 synthetic blend or full synthetic recommended. Mopar part number 05080850AA (5W-30).
Engine Oil Capacity:
4.0 US quarts (3.8 L) with filter change (for 2.0L engine).
Coolant Type:
Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology), typically green color. Mopar part number 04549618AA (50/50 mix).
Brake Fluid Type:
DOT 3.
Known Issues
Common Problems Engine:
Oil leaks from valve cover gasket or oil pan gasket, intake manifold gasket leaks, radiator hose failures, potential for head gasket issues if overheated.
Worn ball joints, tie rod ends, control arm bushings, power steering pump leaks, occasional noisy wheel bearings.
Common Problems Electrical:
Faulty window regulators, power lock actuators, HVAC blower motor resistor failure, instrument cluster illumination issues.
Common Problems Body:
Rust in wheel wells and rocker panels (depending on climate), interior trim rattles, door latch mechanism issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler (part of DaimlerChrysler AG during this period)
Model Evolution
Generation Introduction:
Second generation Neon introduced for the 1995 model year, with significant styling and engineering updates for 1999.
Updates For 2000-2001:
The 2000-2001 models represent the latter part of the second generation, incorporating minor refinements and potentially new trim packages.
Production
Production Plants:
Belvidere Assembly Plant, Illinois, USA.
Production Years For Generation:
1995-2005 (though the 2000-2001 model year is the focus of this manual).
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
While not a recipient of major recurring awards, the Neon was noted for its value and surprisingly good handling for its price point during its production run.
Ratings
Consumer Reports Ratings:
Ratings varied by model year, often reflecting average to below-average reliability in specific areas, particularly in earlier generations. This manual helps address these.
Certifications
Manual Certification:
Factory authorized service information, representing the official procedures and specifications from the manufacturer.