🏷️ Basic Information Identification Make: Chrysler Model: Neon Years Covered: 1994, 1995, 1996, 1997, 1998, 1999 Codes Chassis Codes: PL (First Generation) 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, Chrysler enthusiasts. Value Proposition: Provides essential, detailed information to maintain, diagnose, and repair the Chrysler Neon efficiently and accurately. Competitive Analysis Competitor Manuals: Haynes, Chilton, and factory service manuals; this manual aims for equivalent or greater detail. Key Features Comprehensiveness: Covers all major systems and components for the specified model years. Detail Level: Offers in-depth repair procedures, diagnostic strategies, and technical specifications. Diagram Reliance: Utilizes diagrams, illustrations, and schematics to clarify complex procedures. 📋 Manual Details Coverage Areas Manual Type: Comprehensive Service & Repair Manual Language: English Format: Digital (PDF) / Printable Page Count Estimated Page Count: 1000+ pages (across all likely volumes/sections) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine construction, disassembly, assembly, cylinder head, pistons, connecting rods, crankshaft, lubrication system, cooling system, timing belt/chain, valve train. Engine Management: Fuel injection systems (MPI), ignition system, emissions control systems (EGR, PCV, EVAP), sensors, actuators, diagnostic trouble codes (DTCs), PCM operation. Transmission Manual: Clutch system, gearbox operation, disassembly, assembly, synchromesh, shifter mechanisms, specific gear ratios. Transmission Automatic: Automatic transaxle operation, hydraulic control, torque converter, valve body, disassembly, assembly, fluid specifications, shift control. Drivetrain: Front-wheel drive (FWD) system, CV axles, drive shafts, wheel bearings, differential operation. Suspension System: Front and rear suspension components (struts, springs, control arms, ball joints, bushings, anti-roll bars), wheel alignment specifications, steering system (rack and pinion). Braking System: Front and rear brake systems (disc/drum), hydraulic components (master cylinder, brake lines, calipers, wheel cylinders), parking brake, ABS system (if equipped). Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior), fuses, relays, wiring diagrams. Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, bumpers, glass, structural components, corrosion protection. HVAC System: Heating, ventilation, and air conditioning system components, refrigerant handling, blower motor, HVAC controls, climate control diagnostics. Procedures Included Basic Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection. Troubleshooting: Diagnostic procedures for common symptoms, identifying causes of poor performance, electrical gremlins, and mechanical issues. Major Repairs: Engine overhaul, transmission rebuild, suspension component replacement, brake system overhauls, steering system repairs. Electrical Diagnostics: Using multimeters, oscilloscopes, and diagnostic scanners; interpreting wiring diagrams for fault finding. Component Replacement: Detailed steps for replacing components like alternators, starters, fuel pumps, radiators, water pumps, ignition coils, and more. Body And Interior Repair: Door lock mechanisms, window regulators, seat adjustments, trim panel removal/installation. Technical Depth Diagnostics And Testing: Detailed diagnostic flowcharts, test procedures, specifications for key components, and interpretation of diagnostic codes. Rebuilding Procedures: Comprehensive instructions for the complete disassembly, inspection, repair, and reassembly of major mechanical components like engines and transmissions. Specifications And Tolerances: Precise torque specifications, clearance measurements, alignment angles, and other critical tolerances for engine, chassis, and brake components. Wiring Diagrams: Detailed, system-specific wiring diagrams covering all electrical circuits, including power distribution, grounds, and component connections. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Searchability: Optimized for text search, allowing quick access to specific information. Printability: Designed for high-quality printing of individual sections or the entire manual. Print Quality Image Resolution: High-resolution, clear images and diagrams. Diagram Clarity: Sharp, easy-to-follow diagrams and schematics. Binding Type Digital Binding: N/A (digital format) Physical Binding Recommendation: Spiral-bound or comb-bound for lay-flat usability in a workshop environment. Paper Type Digital Paper Type: N/A (digital format) Recommended Print Paper: Durable, heavyweight paper stock (e.g., 24 lb bond or higher) for workshop durability. ⚙️ Engine Specifications Primary Engine Engine Code 1: 2.0L SOHC (Single Overhead Cam) I4 Engine Code 2: 2.0L DOHC (Double Overhead Cam) 'Viper' I4 (High Output) Engine Code 3: 2.0L DOHC Turbocharged I4 (ACR models) Performance Horsepower Sohc 115: Approximately 115-132 hp (depending on year and exact configuration) Torque Sohc: Approximately 125-135 lb-ft Horsepower DOHc: Approximately 140-150 hp Torque DOHc: Approximately 130-140 lb-ft Horsepower DOHc Turbo: Approximately 185-210 hp (Turbocharged) Torque DOHc Turbo: Approximately 170-200 lb-ft (Turbocharged) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded gasoline (87 octane recommended for SOHC, premium may be recommended for DOHC/Turbo) Ignition System: Distributorless Ignition System (DIS) with coil packs. Engine Construction Block Material: Cast Iron Head Material: Aluminum Alloy 🔧 Transmission Standard Transmission Type 1: 5-Speed Manual Transaxle (Getrag or Chrysler design) Optional Transmission Type 2: 4-Speed Automatic Transaxle Features Clutch System: Hydraulically actuated single dry plate clutch. Automatic Transmission Control: Electronically controlled automatic transmission. 📐 Dimensions Exterior Body Styles: 2-door coupe, 4-door sedan Wheelbase: Approximately 104.4 inches (2652 mm) Length: Sedan: ~174.4 in (4430 mm), Coupe: ~170.0 in (4318 mm) Width: Approximately 67.4 inches (1712 mm) Height: Sedan: ~53.1 in (1349 mm), Coupe: ~52.3 in (1328 mm) Weights Curb Weight: Varies by model...