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Chrysler Pacifica 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Pacifica Year: 2004 Body Style: Minivan / Crossover Generation Generation: First Generation (CS) Codes Chassis Code: CS 👋 Introduction Market Position Vehicle Segment: Full-size Minivan / Crossover Utility Vehicle Target Audience: Families, individuals seeking versatile utility and passenger transport. Competitive Analysis Key Competitors: Chevrolet Uplander, Ford Freestar, Honda Odyssey, Toyota Sienna, Kia Sedona, Hyundai Entourage. Key Features Unique Selling Points: Distinctive styling, available All-Wheel Drive (AWD), flexible seating arrangements, powerful V6 engine option. Manual Value Proposition Cost Savings: Enables DIY repairs and maintenance, saving significant dealership labor costs. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Scope: All Workshop Procedures Page Count Estimated Page Count: Extensive (Specific count not provided, but described as 'complete') Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Detailed diagnosis, repair, and maintenance of all engine components. Heated Systems: Focus on HVAC system components, including heater core, A/C system, and related controls. Horn: Diagnosis and repair of the horn circuit and components. Ignition Control: Covers ignition system operation, components (coil packs, spark plugs), and control modules. Instrument Cluster: Diagnosis, repair, and replacement of gauges, warning lights, and the instrument panel. Lamps: Wiring, bulb replacement, and diagnostics for headlights, taillights, interior lighting, and accessory lamps. Message Systems: Covers the display of vehicle messages and warnings. Power Systems: Includes battery, charging system (alternator), starter, and power distribution. Restraints: Detailed information on airbags, seatbelt pre-tensioners, and related control modules. Speed Control: Diagnosis and repair of the cruise control system. Vehicle Theft Security: Covers alarm systems, immobilizers, and keyless entry components. Wipers Washers: Diagnosis and repair of wiper motors, linkages, washer pumps, and controls. Navigation Telecommunication: Information on the factory navigation and telecommunication systems. Wiring: Comprehensive wiring diagrams for all vehicle systems. Lubrication Maintenance: Essential fluid types, capacities, replacement intervals, and general upkeep procedures. Suspension: Front and rear suspension components, alignment, and repair procedures. Differential Driveline: Service and repair of the differential, axles, and drive shafts. Brakes: Hydraulic system, disc/drum brake components, ABS, and parking brake service. Cooling: Radiator, cooling fan, water pump, thermostat, and coolant system service. Audio Video: Service and troubleshooting for the factory radio, speakers, and entertainment systems. Chime Buzzer: Diagnosis and repair of audible warning systems. Clock: Information on the vehicle's clock and its setting/functionality. Electronic Control Modules: Details on PCM, BCM, ABS module, and other ECUs including diagnosis and programming. Procedures Included General Repairs: Step-by-step repair instructions for virtually all mechanical and electrical components. Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), and systematic diagnostic procedures. Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, and inspection routines. Disassembly Reassembly: Detailed instructions for removing, overhauling, and reassembling major vehicle systems. Wiring Schematics: Comprehensive electrical diagrams illustrating component connections and circuit paths. Specifications: Torque values, clearances, fluid capacities, and other critical technical data. Technical Depth Depth Level: Comprehensive: Covers basic maintenance to advanced system overhauls and diagnostics. Diagrams Illustrations: Includes step-by-step diagrams and illustrations for visual guidance on repair procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction. Compatibility: Compatible with all versions of Windows & Mac. Binding Type Binding Type: Digital (PDF download) Paper Type Paper Type: Not applicable (digital format) Software Requirements Required Software: Adobe PDF Reader Delivery Method Delivery Type: Instant download link after purchase confirmation. ⚙️ Engine Specifications Primary Engine Engine Type 1: 3.5L (215 cu in) SOHC V6 (EGG/EGN) Displacement 1: 3.5 Liters Horsepower 1: 200 hp @ 5,500 rpm Torque 1: 220 lb-ft @ 3,000 rpm Engine Options Engine Type 2: 3.8L (230 cu in) SOHC V6 (L32) Displacement 2: 3.8 Liters Horsepower 2: 215 hp @ 5,000 rpm Torque 2: 235 lb-ft @ 3,200 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Technical Features Timing Drive: Timing Belts (for 3.5L and 3.8L engines) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (42LE) Optional Drivetrain: Available All-Wheel Drive (AWD) Features Transmission Fluid Type: ATF+4 (MS-9602) 📐 Dimensions Exterior Length: Approx. 201.2 inches Width: Approx. 76.5 inches Height: Approx. 67.9 inches Wheelbase: Approx. 121.7 inches Weights Curb Weight FWD: Approx. 4,269 lbs (3.5L V6 FWD) Curb Weight AWD: Approx. 4,450 lbs (3.5L V6 AWD) Cargo Cargo Volume Behind 3Rd Row: Approx. 38.4 cubic feet Cargo Volume Behind 2Nd Row: Approx. 89.7 cubic feet Cargo Volume Max: Approx. 141.5 cubic feet 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star NHTSA Front Impact Passenger: 5-Star NHTSA Side Impact Front Seat: 5-Star NHTSA Side Impact Rear Seat: 4-Star Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Electronic Stability: Available Electronic Stability Program (ESP) Passive Features Airbags: Standard front airbags, available side-impact airbags. Seatbelts: Three-point seatbelts with pretensioners in all seating positions. 💡...
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Chrysler Pacifica 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Pacifica
Year:
2004
Body Style:
Minivan / Crossover
Generation
Generation:
First Generation (CS)
Codes
Chassis Code:
CS
👋 Introduction
Market Position
Vehicle Segment:
Full-size Minivan / Crossover Utility Vehicle
Target Audience:
Families, individuals seeking versatile utility and passenger transport.
Competitive Analysis
Key Competitors:
Chevrolet Uplander, Ford Freestar, Honda Odyssey, Toyota Sienna, Kia Sedona, Hyundai Entourage.
Key Features
Unique Selling Points:
Distinctive styling, available All-Wheel Drive (AWD), flexible seating arrangements, powerful V6 engine option.
Manual Value Proposition
Cost Savings:
Enables DIY repairs and maintenance, saving significant dealership labor costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Scope:
All Workshop Procedures
Page Count
Estimated Page Count:
Extensive (Specific count not provided, but described as 'complete')
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Detailed diagnosis, repair, and maintenance of all engine components.
Heated Systems:
Focus on HVAC system components, including heater core, A/C system, and related controls.
Horn:
Diagnosis and repair of the horn circuit and components.
Ignition Control:
Covers ignition system operation, components (coil packs, spark plugs), and control modules.
Instrument Cluster:
Diagnosis, repair, and replacement of gauges, warning lights, and the instrument panel.
Lamps:
Wiring, bulb replacement, and diagnostics for headlights, taillights, interior lighting, and accessory lamps.
Message Systems:
Covers the display of vehicle messages and warnings.
Power Systems:
Includes battery, charging system (alternator), starter, and power distribution.
Restraints:
Detailed information on airbags, seatbelt pre-tensioners, and related control modules.
Speed Control:
Diagnosis and repair of the cruise control system.
Vehicle Theft Security:
Covers alarm systems, immobilizers, and keyless entry components.
Wipers Washers:
Diagnosis and repair of wiper motors, linkages, washer pumps, and controls.
Navigation Telecommunication:
Information on the factory navigation and telecommunication systems.
Wiring:
Comprehensive wiring diagrams for all vehicle systems.
Lubrication Maintenance:
Essential fluid types, capacities, replacement intervals, and general upkeep procedures.
Suspension:
Front and rear suspension components, alignment, and repair procedures.
Differential Driveline:
Service and repair of the differential, axles, and drive shafts.
Brakes:
Hydraulic system, disc/drum brake components, ABS, and parking brake service.
Cooling:
Radiator, cooling fan, water pump, thermostat, and coolant system service.
Audio Video:
Service and troubleshooting for the factory radio, speakers, and entertainment systems.
Chime Buzzer:
Diagnosis and repair of audible warning systems.
Clock:
Information on the vehicle's clock and its setting/functionality.
Electronic Control Modules:
Details on PCM, BCM, ABS module, and other ECUs including diagnosis and programming.
Procedures Included
General Repairs:
Step-by-step repair instructions for virtually all mechanical and electrical components.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), and systematic diagnostic procedures.
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, and inspection routines.
Disassembly Reassembly:
Detailed instructions for removing, overhauling, and reassembling major vehicle systems.
Wiring Schematics:
Comprehensive electrical diagrams illustrating component connections and circuit paths.
Specifications:
Torque values, clearances, fluid capacities, and other critical technical data.
Technical Depth
Depth Level:
Comprehensive: Covers basic maintenance to advanced system overhauls and diagnostics.
Diagrams Illustrations:
Includes step-by-step diagrams and illustrations for visual guidance on repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Printable without restriction.
Compatibility:
Compatible with all versions of Windows & Mac.
Binding Type
Binding Type:
Digital (PDF download)
Paper Type
Paper Type:
Not applicable (digital format)
Software Requirements
Required Software:
Adobe PDF Reader
Delivery Method
Delivery Type:
Instant download link after purchase confirmation.
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
3.5L (215 cu in) SOHC V6 (EGG/EGN)
Displacement 1:
3.5 Liters
Horsepower 1:
200 hp @ 5,500 rpm
Torque 1:
220 lb-ft @ 3,000 rpm
Engine Options
Engine Type 2:
3.8L (230 cu in) SOHC V6 (L32)
Displacement 2:
3.8 Liters
Horsepower 2:
215 hp @ 5,000 rpm
Torque 2:
235 lb-ft @ 3,200 rpm
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Technical Features
Timing Drive:
Timing Belts (for 3.5L and 3.8L engines)
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (42LE)
Optional
Drivetrain:
Available All-Wheel Drive (AWD)
Features
Transmission Fluid Type:
ATF+4 (MS-9602)
📐 Dimensions
Exterior
Length:
Approx. 201.2 inches
Width:
Approx. 76.5 inches
Height:
Approx. 67.9 inches
Wheelbase:
Approx. 121.7 inches
Weights
Curb Weight FWD:
Approx. 4,269 lbs (3.5L V6 FWD)
Curb Weight AWD:
Approx. 4,450 lbs (3.5L V6 AWD)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 38.4 cubic feet
Cargo Volume Behind 2Nd Row:
Approx. 89.7 cubic feet
Cargo Volume Max:
Approx. 141.5 cubic feet
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star
NHTSA Front Impact Passenger:
5-Star
NHTSA Side Impact Front Seat:
5-Star
NHTSA Side Impact Rear Seat:
4-Star
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Electronic Stability:
Available Electronic Stability Program (ESP)
Passive Features
Airbags:
Standard front airbags, available side-impact airbags.
Seatbelts:
Three-point seatbelts with pretensioners in all seating positions.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional CD/DVD changer, rear-seat entertainment system.
Navigation:
Optional factory DVD-based navigation system.
Driver Assistance
Parking Assistance:
Optional rear parking sensors.
Connectivity
Remote Keyless Entry:
Standard or optional remote keyless entry and alarm system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations).
Engine Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Approximately 100,000 miles (platinum or iridium plugs).
Transmission Fluid Change:
Every 30,000 - 60,000 miles, depending on driving conditions and fluid type (ATF+4 recommended).
Coolant Flush:
Every 50,000 - 100,000 miles or 5 years, depending on coolant type.
Fluid Specifications
Engine Oil Viscosity:
Typically SAE 5W-30 (refer to manual for exact specification).
Coolant Type:
Chrysler/Dodge/Jeep HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant.
Known Issues
Common Wear Items:
Brake pads and rotors, suspension components (ball joints, tie rod ends), exhaust system components, fuel pump.
Electrical Concerns:
Occasional issues with power window regulators, door lock actuators, and infotainment system glitches.
Engine Specifics:
Timing belt replacement is crucial for the 3.5L and 3.8L engines to prevent catastrophic engine damage if it breaks.
📚 Vehicle History
Brand Heritage
Brand History:
Chrysler has a long history of producing innovative and family-oriented vehicles, particularly in the minivan segment.
Model Evolution
Pacifica Introduction:
The Pacifica was introduced for the 2004 model year as Chrysler's interpretation of a crossover SUV/minivan, offering a blend of both. It was designed to appeal to a broader audience than traditional minivans.
Production
Manufacturing Plant:
Windsor Assembly Plant, Windsor, Ontario, Canada.
🏆 Awards & Recognition
Recognitions
Initial Reception:
The Chrysler Pacifica received positive reviews for its styling and versatility upon its introduction, though some critics noted ride quality and initial reliability concerns common to first-year models.
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