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2004 Chrysler Pacifica Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Pacifica Year: 2004 Codes Platform Code: CS 👋 Introduction Market Position Segment: Mid-size Crossover SUV Target Audience: Families seeking a versatile and comfortable vehicle with minivan-like space and SUV versatility Competitive Analysis Key Competitors: Ford Freestyle, Toyota Highlander, Honda Odyssey (in terms of practicality and interior space) Key Features Body Style: Four-door crossover SUV with three rows of seating Interior Space: Emphasis on spaciousness and comfort, particularly in the second and third rows Powertrain Philosophy: Comfort-oriented ride and sufficient power for everyday driving Value Proposition Savings: Save time and money by performing DIY repairs and maintenance Confidence: Provides the confidence needed to perform vehicle service 📋 Manual Details Coverage Areas General: Complete informational book covering all aspects of the 2004 Chrysler Pacifica Specific: Lubrication & Maintenance, Suspension, Differential and Driveline, Brakes, Cooling, Audio/Video, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring, Engine, Exhaust System, Frame & Bumpers, Fuel System, Steering, Transmission/Transaxle, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control, Component and System Index Page Count Estimated Pages: Likely over 1000 pages (typical for a comprehensive factory service manual) Manual Type Type: Service Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Reader Requirements: Adobe PDF Reader Utility Requirements: WinZip Printability Print Quality: All pages are printable 📖 Manual Coverage Systems Covered Powertrain: Engine (all systems), Fuel System, Exhaust System, Cooling System, Transmission/Transaxle Chassis: Suspension, Brakes, Steering, Differential and Driveline, Tires/Wheels Electrical Electronics: Audio/Video, Chime/Buzzer, Electronic Control Modules, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring Diagrams Body Comfort: Body, Frame & Bumpers, Heating & Air Conditioning Procedures Included Maintenance: Scheduled maintenance, lubrication, fluid checks and changes Diagnostics: Troubleshooting guides for various systems, diagnostic trouble codes (DTCs) Repair: Step-by-step repair procedures for all major components and systems Overhaul: Component overhaul procedures (e.g., engine, transmission) Specifications: Torque specifications, clearances, measurements, and tolerances Wiring: Detailed wiring diagrams for all electrical systems Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complex component removal, repair, and reassembly Quality: Top quality diagrams and easy-to-read text sections 📊 Manual Specifications File Format Type: PDF Print Quality Printability: Printable Binding Type Binding: Digital (PDF) - Not applicable for physical binding Paper Type Paper Type: Digital (PDF) - Not applicable for physical paper type ⚙️ Engine Specifications Primary Engine Engine Type: 3.5L SOHC V6 Engine Code: EGW (for early models, may vary slightly) Performance Horsepower: 205 hp @ 5800 rpm Torque: 220 lb-ft @ 3800 rpm Fuel System Fuel Delivery: Sequential Multi-port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Features Block Material: Aluminum Cylinder Head Material: Aluminum Bore X Stroke: 3.78 in x 3.07 in (96.0 mm x 78.0 mm) Compression Ratio: 9.7:1 🔧 Transmission Standard Transmission Type: 4-speed automatic transaxle Transmission Model: 41TE / 42LE (depending on application and drivetrain) Drivetrain Available Drivetrains: Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) Features Fluid Type: ATF+4 (Mopar) Fluid Capacity: Approximately 8.2 quarts (7.8 liters) for service refill, higher for complete overhaul 📐 Dimensions Exterior Length: 199.7 inches (5072 mm) Width: 76.9 inches (1953 mm) Height: 67.2 inches (1707 mm) Wheelbase: 116.0 inches (2946 mm) Weights Curb Weight FWD: 4,065 lbs (1844 kg) Curb Weight AWD: 4,212 lbs (1910 kg) Gross Vehicle Weight Rating Gvwr: Approx. 5,570 lbs (2527 kg) Towing Capacity: Up to 3,500 lbs (with optional towing package) Cargo Cargo Volume Behind 3Rd Row: 15.1 cubic feet (428 liters) Cargo Volume Behind 2Nd Row: 42.5 cubic feet (1203 liters) Cargo Volume Behind 1St Row: 78.5 cubic feet (2223 liters) 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 4 out of 5 stars Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control Electronic Stability Control: Available Electronic Stability Control (ESC) - often referred to as 'Stability Program' Passive Features Airbags Front: Standard advanced multi-stage front airbags Airbags Side: Available front and rear side-curtain airbags (or side airbags) Seatbelts: 3-point seat belts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player, optional premium audio systems (e.g., Boston Acoustics) Display: Available DVD Navigation System with touchscreen interface Driver Assistance Rear Parking Aid: Available ParkSense rear parking assist system Connectivity Audio Inputs: Optional auxiliary audio input jack 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil recommended) Tire Rotation: Every 7,500 miles (12,000 km) or as part of oil change Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed Cabin Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed Spark Plug Replacement: Typically 100,000 miles (160,000 km) with original...
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2004 Chrysler Pacifica Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Pacifica
Year:
2004
Codes
Platform Code:
CS
👋 Introduction
Market Position
Segment:
Mid-size Crossover SUV
Target Audience:
Families seeking a versatile and comfortable vehicle with minivan-like space and SUV versatility
Competitive Analysis
Key Competitors:
Ford Freestyle, Toyota Highlander, Honda Odyssey (in terms of practicality and interior space)
Key Features
Body Style:
Four-door crossover SUV with three rows of seating
Interior Space:
Emphasis on spaciousness and comfort, particularly in the second and third rows
Powertrain Philosophy:
Comfort-oriented ride and sufficient power for everyday driving
Value Proposition
Savings:
Save time and money by performing DIY repairs and maintenance
Confidence:
Provides the confidence needed to perform vehicle service
📋 Manual Details
Coverage Areas
General:
Complete informational book covering all aspects of the 2004 Chrysler Pacifica
Specific:
Lubrication & Maintenance, Suspension, Differential and Driveline, Brakes, Cooling, Audio/Video, Chime/Buzzer, Electronic Control Modules, Engine Systems, Heated Systems, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring, Engine, Exhaust System, Frame & Bumpers, Fuel System, Steering, Transmission/Transaxle, Tires/Wheels, Body, Heating & Air Conditioning, Emissions Control, Component and System Index
Page Count
Estimated Pages:
Likely over 1000 pages (typical for a comprehensive factory service manual)
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility:
All Versions of Windows & Mac
Reader Requirements:
Adobe PDF Reader
Utility Requirements:
WinZip
Printability
Print Quality:
All pages are printable
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all systems), Fuel System, Exhaust System, Cooling System, Transmission/Transaxle
Chassis:
Suspension, Brakes, Steering, Differential and Driveline, Tires/Wheels
Electrical Electronics:
Audio/Video, Chime/Buzzer, Electronic Control Modules, Horn, Ignition Control, Instrument Cluster, Lamps, Message Systems, Power Systems, Restraints, Speed Control, Vehicle Theft Security, Wipers/Washers, Wiring Diagrams
Body Comfort:
Body, Frame & Bumpers, Heating & Air Conditioning
Procedures Included
Maintenance:
Scheduled maintenance, lubrication, fluid checks and changes
Diagnostics:
Troubleshooting guides for various systems, diagnostic trouble codes (DTCs)
Repair:
Step-by-step repair procedures for all major components and systems
Overhaul:
Component overhaul procedures (e.g., engine, transmission)
Specifications:
Torque specifications, clearances, measurements, and tolerances
Wiring:
Detailed wiring diagrams for all electrical systems
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complex component removal, repair, and reassembly
Quality:
Top quality diagrams and easy-to-read text sections
📊 Manual Specifications
File Format
Type:
PDF
Print Quality
Printability:
Printable
Binding Type
Binding:
Digital (PDF) - Not applicable for physical binding
Paper Type
Paper Type:
Digital (PDF) - Not applicable for physical paper type
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.5L SOHC V6
Engine Code:
EGW (for early models, may vary slightly)
Performance
Horsepower:
205 hp @ 5800 rpm
Torque:
220 lb-ft @ 3800 rpm
Fuel System
Fuel Delivery:
Sequential Multi-port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Features
Block Material:
Aluminum
Cylinder Head Material:
Aluminum
Bore X Stroke:
3.78 in x 3.07 in (96.0 mm x 78.0 mm)
Compression Ratio:
9.7:1
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transaxle
Transmission Model:
41TE / 42LE (depending on application and drivetrain)
Drivetrain
Available Drivetrains:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD)
Features
Fluid Type:
ATF+4 (Mopar)
Fluid Capacity:
Approximately 8.2 quarts (7.8 liters) for service refill, higher for complete overhaul
📐 Dimensions
Exterior
Length:
199.7 inches (5072 mm)
Width:
76.9 inches (1953 mm)
Height:
67.2 inches (1707 mm)
Wheelbase:
116.0 inches (2946 mm)
Weights
Curb Weight FWD:
4,065 lbs (1844 kg)
Curb Weight AWD:
4,212 lbs (1910 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5,570 lbs (2527 kg)
Towing Capacity:
Up to 3,500 lbs (with optional towing package)
Cargo
Cargo Volume Behind 3Rd Row:
15.1 cubic feet (428 liters)
Cargo Volume Behind 2Nd Row:
42.5 cubic feet (1203 liters)
Cargo Volume Behind 1St Row:
78.5 cubic feet (2223 liters)
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
4 out of 5 stars
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control
Electronic Stability Control:
Available Electronic Stability Control (ESC) - often referred to as 'Stability Program'
Passive Features
Airbags Front:
Standard advanced multi-stage front airbags
Airbags Side:
Available front and rear side-curtain airbags (or side airbags)
Seatbelts:
3-point seat belts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional premium audio systems (e.g., Boston Acoustics)
Display:
Available DVD Navigation System with touchscreen interface
Driver Assistance
Rear Parking Aid:
Available ParkSense rear parking assist system
Connectivity
Audio Inputs:
Optional auxiliary audio input jack
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic oil recommended)
Tire Rotation:
Every 7,500 miles (12,000 km) or as part of oil change
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed
Cabin Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed
Spark Plug Replacement:
Typically 100,000 miles (160,000 km) with original equipment iridium plugs
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API Certified, meeting MS-6395 specification)
Engine Oil Capacity:
Approximately 5.0 quarts (4.7 liters) with filter change
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) OAT coolant (e.g., Mopar antifreeze/coolant 10-year/100,000-mile formula)
Coolant Capacity:
Approximately 10.5 quarts (9.9 liters)
Brake Fluid Type:
DOT 3
Known Issues
Common Problem 1:
Front suspension clunking or rattling noises (often due to worn control arm bushings or ball joints)
Common Problem 2:
Water pump leaks or bearing noise
Common Problem 3:
Transmission shifting issues or internal wear (especially with higher mileage)
Common Problem 4:
Power steering pump leaks or noise
Common Problem 5:
Climate control system issues (blower motor, blend door actuators)
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler, a division of Stellantis (formerly Fiat Chrysler Automobiles, DaimlerChrysler, and Chrysler Corporation)
Model Evolution
Introduction Year:
2004
Generation:
First Generation (2004-2008)
Platform Sharing:
Shared platform with Dodge Magnum and Charger of the same era (Chrysler CS platform)
Production
Manufacturing Location:
Jefferson North Assembly Plant, Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Safety Award:
IIHS Top Safety Pick (for certain model years, check specific ratings)
Consumer Reports:
Often reviewed by consumer publications, with varying reliability ratings depending on year and specific components.
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