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2004 CHRYSLER PACIFICA Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Pacifica Year: 2004 Codes Chassis Code: CS (First Generation) 👋 Introduction Market Position Market Position: The 2004 Chrysler Pacifica was positioned as a premium crossover SUV, aiming to blend the utility of an SUV with the comfort and luxury of a minivan. It competed against vehicles like the Ford Freestyle, Toyota Highlander, and Honda Pilot. Competitive Analysis Competitive Analysis: The Pacifica's unique styling and spacious interior were key selling points. Its target demographic was families seeking a versatile and comfortable vehicle with a more car-like driving experience than traditional SUVs. Key Features Key Features: Standard V6 engine, available AWD, three-row seating, stylish exterior design, comfortable ride quality. This manual provides the necessary technical data to maintain and repair these features. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Climate Control (HVAC), Electrical System, Body, Restraints (Airbags), Diagnostic Trouble Codes (DTCs), Fuel System, Exhaust System, Cooling System, Lubrication System Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head service, piston and ring replacement, crankshaft and bearing service, camshaft and timing system service, valve train repair, oil pump service, oil pan and filter replacement, cooling system diagnosis and repair, fuel system service, emission control systems Transmission Drivetrain: Automatic transmission service and overhaul (41TE/42LE), torque converter replacement, differential service, axle shaft and CV joint repair, transfer case (if applicable) service, AWD system service Suspension Steering: Front and rear suspension component replacement (struts, shocks, control arms, ball joints, tie rod ends), wheel bearing replacement, power steering system diagnosis and repair, steering column service Brakes: Disc brake service (pads, rotors, calipers), drum brake service (if applicable), hydraulic system diagnosis (master cylinder, brake lines, ABS module), parking brake service Electrical Electronics: Complete wiring schematics, electrical diagrams for all circuits, lighting system diagnosis and repair, starter and alternator service, battery maintenance, power window and lock system repair, instrument cluster diagnosis, Body Control Module (BCM) and Powertrain Control Module (PCM) related diagnostics Climate Control: Air conditioning system diagnosis and repair, refrigerant handling, compressor service, evaporator and condenser service, heater core replacement, HVAC control module troubleshooting Body Interior: Body panel repair and replacement, door and tailgate service, interior trim removal and installation, glass replacement, seat adjustment and repair Safety Restraints: Airbag system diagnosis and repair, seat belt service, SRS module troubleshooting Procedures Included Maintenance Procedures: Scheduled maintenance, oil and filter changes, fluid level checks and top-offs, spark plug replacement, air filter replacement, cabin air filter replacement, tire rotation and pressure checks Repair Procedures: Step-by-step instructions for all major and minor repairs, including component removal, installation, and adjustment Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic trouble code (DTC) interpretation and resolution, electrical circuit testing, component testing Technical Depth Technical Depth: Comprehensive coverage from basic maintenance to complete powertrain and chassis overhaul, including detailed specifications and torque values for all procedures. 📊 Manual Specifications File Format File Format Details: Single PDF file, hyperlinked bookmarks for easy navigation, searchable text content for keywords. Print Quality Print Quality: High-resolution digital reproduction suitable for printing individual pages or sections. Includes detailed illustrations and diagrams. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: 3.5L SOHC V6 Engine Code: EGV Performance Horsepower: 250 hp @ 6400 rpm Torque: 250 lb-ft @ 3900 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended Engine Details Bore X Stroke: 3.78 in x 3.07 in (96.0 mm x 78.0 mm) Compression Ratio: 9.7:1 Valvetrain: Single Overhead Camshaft (SOHC), 4 valves per cylinder (24 total) 🔧 Transmission Standard Transmission Type: 4-speed automatic Transmission Model: 41TE / 42LE Features Drive Type: Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional Fluid Specifications Transmission Fluid Type: ATF+4 (Chrysler Material Standard MS-9602) Transmission Fluid Capacity: Approximately 10.4 quarts (9.8 liters) for dry fill 📐 Dimensions Exterior Length: 199.7 inches (5073 mm) Width: 77.0 inches (1956 mm) Height: 67.3 inches (1709 mm) Wheelbase: 116.0 inches (2946 mm) Interior Seating Capacity: 7 passengers (2+2+3 configuration) Cargo Cargo Volume Behind 3Rd Row: 13.5 cubic feet (382 liters) Cargo Volume Behind 2Nd Row: 45.4 cubic feet (1286 liters) Cargo Volume Behind 1St Row: 89.7 cubic feet (2540 liters) Weights Curb Weight FWD: 4,389 lbs (1,991 kg) Curb Weight AWD: 4,543 lbs (2,061 kg) Gross Vehicle Weight Rating Gvwr: 5,940 lbs (2,694 kg) Towing Capacity: 3,500 lbs (1,588 kg) when properly equipped 🛡️ Safety Features Ratings NHTSA Frontal Crash Driver: ★★★★★ (5/5) NHTSA Frontal Crash Passenger: ★★★★★ (5/5) NHTSA Side Impact Front Seat: ★★★★★ (5/5) NHTSA Side Impact Rear Seat: ★★★★☆ (4/5) IIHS Roof Strength: Good Active Features ABS: Standard Anti-lock Braking System...
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2004 CHRYSLER PACIFICA Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Pacifica
Year:
2004
Codes
Chassis Code:
CS (First Generation)
👋 Introduction
Market Position
Market Position:
The 2004 Chrysler Pacifica was positioned as a premium crossover SUV, aiming to blend the utility of an SUV with the comfort and luxury of a minivan. It competed against vehicles like the Ford Freestyle, Toyota Highlander, and Honda Pilot.
Competitive Analysis
Competitive Analysis:
The Pacifica's unique styling and spacious interior were key selling points. Its target demographic was families seeking a versatile and comfortable vehicle with a more car-like driving experience than traditional SUVs.
Key Features
Key Features:
Standard V6 engine, available AWD, three-row seating, stylish exterior design, comfortable ride quality. This manual provides the necessary technical data to maintain and repair these features.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Climate Control (HVAC), Electrical System, Body, Restraints (Airbags), Diagnostic Trouble Codes (DTCs), Fuel System, Exhaust System, Cooling System, Lubrication System
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head service, piston and ring replacement, crankshaft and bearing service, camshaft and timing system service, valve train repair, oil pump service, oil pan and filter replacement, cooling system diagnosis and repair, fuel system service, emission control systems
Transmission Drivetrain:
Automatic transmission service and overhaul (41TE/42LE), torque converter replacement, differential service, axle shaft and CV joint repair, transfer case (if applicable) service, AWD system service
Suspension Steering:
Front and rear suspension component replacement (struts, shocks, control arms, ball joints, tie rod ends), wheel bearing replacement, power steering system diagnosis and repair, steering column service
Brakes:
Disc brake service (pads, rotors, calipers), drum brake service (if applicable), hydraulic system diagnosis (master cylinder, brake lines, ABS module), parking brake service
Electrical Electronics:
Complete wiring schematics, electrical diagrams for all circuits, lighting system diagnosis and repair, starter and alternator service, battery maintenance, power window and lock system repair, instrument cluster diagnosis, Body Control Module (BCM) and Powertrain Control Module (PCM) related diagnostics
Climate Control:
Air conditioning system diagnosis and repair, refrigerant handling, compressor service, evaporator and condenser service, heater core replacement, HVAC control module troubleshooting
Body Interior:
Body panel repair and replacement, door and tailgate service, interior trim removal and installation, glass replacement, seat adjustment and repair
Safety Restraints:
Airbag system diagnosis and repair, seat belt service, SRS module troubleshooting
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil and filter changes, fluid level checks and top-offs, spark plug replacement, air filter replacement, cabin air filter replacement, tire rotation and pressure checks
Repair Procedures:
Step-by-step instructions for all major and minor repairs, including component removal, installation, and adjustment
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic trouble code (DTC) interpretation and resolution, electrical circuit testing, component testing
Technical Depth
Technical Depth:
Comprehensive coverage from basic maintenance to complete powertrain and chassis overhaul, including detailed specifications and torque values for all procedures.
📊 Manual Specifications
File Format
File Format Details:
Single PDF file, hyperlinked bookmarks for easy navigation, searchable text content for keywords.
Print Quality
Print Quality:
High-resolution digital reproduction suitable for printing individual pages or sections. Includes detailed illustrations and diagrams.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
3.5L SOHC V6
Engine Code:
EGV
Performance
Horsepower:
250 hp @ 6400 rpm
Torque:
250 lb-ft @ 3900 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline, 87 octane recommended
Engine Details
Bore X Stroke:
3.78 in x 3.07 in (96.0 mm x 78.0 mm)
Compression Ratio:
9.7:1
Valvetrain:
Single Overhead Camshaft (SOHC), 4 valves per cylinder (24 total)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic
Transmission Model:
41TE / 42LE
Features
Drive Type:
Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional
Fluid Specifications
Transmission Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid Capacity:
Approximately 10.4 quarts (9.8 liters) for dry fill
📐 Dimensions
Exterior
Length:
199.7 inches (5073 mm)
Width:
77.0 inches (1956 mm)
Height:
67.3 inches (1709 mm)
Wheelbase:
116.0 inches (2946 mm)
Interior
Seating Capacity:
7 passengers (2+2+3 configuration)
Cargo
Cargo Volume Behind 3Rd Row:
13.5 cubic feet (382 liters)
Cargo Volume Behind 2Nd Row:
45.4 cubic feet (1286 liters)
Cargo Volume Behind 1St Row:
89.7 cubic feet (2540 liters)
Weights
Curb Weight FWD:
4,389 lbs (1,991 kg)
Curb Weight AWD:
4,543 lbs (2,061 kg)
Gross Vehicle Weight Rating Gvwr:
5,940 lbs (2,694 kg)
Towing Capacity:
3,500 lbs (1,588 kg) when properly equipped
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Driver:
★★★★★ (5/5)
NHTSA Frontal Crash Passenger:
★★★★★ (5/5)
NHTSA Side Impact Front Seat:
★★★★★ (5/5)
NHTSA Side Impact Rear Seat:
★★★★☆ (4/5)
IIHS Roof Strength:
Good
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Passive Features
Airbags:
Standard front airbags, available side curtain airbags for all three rows
Seat Belts:
3-point seat belts for all seating positions, pretensioners for front seats
💡 Technology Features
Infotainment
Infotainment System:
Available premium audio systems, CD player, optional navigation system, rear-seat entertainment system.
Driver Assistance
Driver Assistance:
Cruise control, optional rear parking sensors.
Connectivity
Connectivity:
Power outlets, optional satellite radio.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months (whichever comes first) under severe driving conditions, or 6,000 miles (9,700 km) or 6 months (whichever comes first) under normal driving conditions. Consult manual for detailed conditions.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km), or as needed based on driving conditions.
Spark Plug Replacement:
Recommended at 100,000 miles (160,000 km) using original equipment or equivalent iridium-tipped spark plugs.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles (48,000-97,000 km). ATF+4 fluid is generally considered a 'fill for life' in many applications, but regular inspection and periodic changes are recommended for longevity, especially for heavy-duty use.
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API certified, meeting Chrysler Material Standard MS-6395
Engine Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, Blue (Chrysler Material Standard MS-9870)
Brake Fluid Type:
DOT 3
Power Steering Fluid:
ATF+4 (Chrysler Material Standard MS-9602) or equivalent approved power steering fluid
Known Issues
Common Issues:
Transmission issues (especially slipping or delayed engagement), power steering pump leaks, HVAC blower motor failures, potential for oil leaks from the oil filter housing, occasional catalytic converter issues, front suspension wear (control arms, ball joints).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Chrysler, an American automotive manufacturer with a long history, has been known for innovation and a focus on comfort and styling in its vehicles.
Model Evolution
Model Introduction:
The Chrysler Pacifica was introduced for the 2004 model year as a 2004½ model, marking Chrysler's entry into the crossover SUV segment.
Generation:
CS (First Generation: 2004-2008)
Production
Manufacturing Location:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Recognitions:
The 2004 Chrysler Pacifica received praise for its stylish design and comfortable interior. While specific awards are not extensively documented for this model year, it was considered a competent entry in the premium crossover segment at its launch.
Ratings
Ratings:
Consumer satisfaction ratings varied, with some owners praising its comfort and features, while others noted reliability concerns, particularly with the transmission. This manual is essential for addressing potential issues and maximizing longevity.
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