🏷️ Basic Information Identification Make: Chrysler Model: PT Cruiser Year: 2004 Covered Engine Variants: 2.4L DOHC Naturally Aspirated, 2.4L DOHC Turbocharged (GT models), 2.2L CRD Turbo Diesel Covered Transmission Variants: 4-Speed Automatic (41TE/42LE), 5-Speed Manual 👋 Introduction Market Position Segment: Compact MPV/Hatchback Unique Selling Proposition: Retro-futuristic styling, versatile interior, distinctive niche appeal Competitive Analysis Primary Competitors 2004: Ford Focus Wagon, Honda Civic Hatchback, Mazda3 Hatchback, Volkswagen Golf Key Features Vehicle Design: Distinctive '30s hot rod inspired styling, tall profile, large glass area. Interior Versatility: High seating position, flexible seating arrangements (Fold-and-Tumble rear seats), generous headroom. Key Features Manual Completeness: Provides factory-level repair information, essential for maintaining all aspects of the PT Cruiser, including the specialized diesel variant. Diagnostic Focus: Detailed diagnostic trees and troubleshooting guides enable efficient problem-solving. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair for 2004 Chrysler PT Cruiser Supplemental Coverage: Diesel Engine Service and Repair (2.2L CRD Turbo Diesel) Page Count Main Manual Estimated Pages: 2000+ Diesel Supplement Estimated Pages: 300+ Manual Type Type: Factory Authorized Service & Repair Manual Diesel Type: Supplemental Diesel Service Manual Language Language: English Format Format: Digital (PDF) - Searchable and Printable 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical (2.4L NA/Turbo & 2.2L CRD), Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Diesel Fuel Injection System (CRD), Turbocharger System (Turbo/CRD) Transmission: Automatic Transmission (41TE/42LE), Manual Transmission (MB5), Clutch System, Drivetrain Components (Axles, Driveshafts) Chassis: Suspension (Front/Rear), Steering System, Braking System (Front/Rear Disc), ABS System Electrical: Battery, Charging System, Starting System, Lighting System, Instrument Cluster, Body Control Module (BCM), Powertrain Control Module (PCM), Comfort & Convenience Systems, Audio Systems, Power Accessories (Windows, Locks, Mirrors) Body & Interior: Body Panels, Doors, Hood, Trunk, Glass, Interior Trim, Seats, HVAC System (Manual & Automatic Climate Control) Procedures Included Maintenance: Scheduled Maintenance Intervals, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Belt Inspections and Replacements, Spark Plug Replacement, Diesel Glow Plug Service Diagnostics: Troubleshooting Charts, Diagnostic Trouble Codes (DTCs) Interpretation and Resolution, Wiring Diagrams, Component Testing Procedures Repairs: Engine Component Rebuilds (Pistons, Rings, Valves), Cylinder Head Repair, Turbocharger Replacement, Diesel Injector Service, Transmission Overhaul, Brake Component Replacement, Suspension and Steering Component Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement Specifications: Torque Specifications, Clearances, Tolerances, Diagnostic Data Technical Depth Depth: Comprehensive, from basic fluid services to complete engine and transmission overhauls, including detailed diagnostic procedures and wiring schematics. Suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format: High-Resolution PDF Searchability: Fully searchable text for quick information retrieval Printability: Printable pages for workshop use Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Gas Displacement Hp: 2.4L (141 cu in) DOHC Inline-4 producing 150 hp @ 5900 rpm (Naturally Aspirated) Displacement Torque: 2.4L (141 cu in) DOHC Inline-4 producing 160 lb-ft @ 4000 rpm (Naturally Aspirated) Turbo Engine Displacement Hp: 2.4L (141 cu in) DOHC Turbocharged Inline-4 producing 180 hp @ 5200 rpm (GT Model) Displacement Torque: 2.4L (141 cu in) DOHC Turbocharged Inline-4 producing 205 lb-ft @ 3600 rpm (GT Model) Diesel Engine Displacement Hp: 2.2L (135 cu in) CRD Turbocharged Inline-4 Diesel producing 115 hp @ 4000 rpm Displacement Torque: 2.2L (135 cu in) CRD Turbocharged Inline-4 Diesel producing 221 lb-ft @ 1750 rpm Fuel System Gas System: Sequential Multi-Port Fuel Injection (MPI) Fuel System Diesel System: Common Rail Direct Injection (CRDi) with Turbocharging Emission Controls Controls: Catalytic Converter, Oxygen Sensors, EGR (Diesel) 🔧 Transmission Automatic Standard Type: 4-Speed Automatic (41TE/42LE) Automatic Optional Features: Electronically controlled, overdrive Manual Standard Type: 5-Speed Manual (MB5) Manual Optional Features: Front-wheel drive, manual clutch actuation Fluid Type Automatic: ATF+4 (Mopar) Manual: Mopar Manual Transmission Fluid (75W-90 GL-4) 📐 Dimensions Exterior Length Overall: 166.7 inches (4234 mm) Exterior Width Overall: 66.9 inches (1699 mm) Exterior Height Overall: 62.2 inches (1580 mm) Wheelbase Wheelbase: 104.5 inches (2654 mm) Cargo Volume Behind Rear Seat: 13.3 cu ft (376 L) Max With Rear Seats Folded: 37.4 cu ft (1059 L) Weights Curb Weight Est: 3000-3250 lbs (1361-1474 kg) depending on engine/trim Gross Vehicle Weight Rating Est: 3900-4100 lbs (1769-1860 kg) depending on engine/trim 🛡️ Safety Features Ratings NHTSA Front Crash Test: ★★★★☆ (4 stars) NHTSA Side Impact Front Seat: ★★★★☆ (4 stars) IIHS Moderate Overlap Frontal Offset: Good Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) on some models Passive Features Airbags: Standard Frontal Airbags, Optional Side Curtain Airbags Seatbelts: Pretensioner seatbelts with load limiters 💡 Technology Features Infotainment Audio System Standard: AM/FM CD player with 6 speakers Audio System Optional: Premium Infinity sound system, AM/FM Cassette/CD player, steering wheel mounted audio controls Navigation Availability: Not available on 2004 models Driver Assistance Cruise Control: Standard Parking Sensors:...