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Chrysler Sebring 2004 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Codes Chassis Code: JR41 👋 Introduction Market Position Segment: Mid-size Sedan/Coupe/Convertible Competitive Analysis Competitors: Ford Fusion, Toyota Camry, Honda Accord, Chevrolet Malibu Key Features Body Styles: Sedan, Coupe, Convertible Platform: Chrysler JS platform 📋 Manual Details Coverage Areas General Coverage: Full Service Repair and Maintenance Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: 2.4L DOHC I4 (ED3), 2.7L DOHC V6 (EER), 3.0L V6 SOHC (6G72) Transmission: 4-Speed Automatic (41TE, 42LE) Brakes: Front Disc (Vented), Rear Disc (Solid), ABS System Steering: Power Rack and Pinion Suspension: Front MacPherson Struts, Rear Independent (Multi-link or Trailing Arm depending on configuration) Electrical: Complete Wiring Diagrams, Fuses, Relays, Lighting, Power Accessories, ECU Diagnostics HVAC: Air Conditioning, Heating, Ventilation System Body And Chassis: Body Panels, Doors, Windows, Interior Trim, Frame Components Restraint Systems: Airbag System, Seatbelts Procedures Included Maintenance: Oil Changes, Filter Replacements, Fluid Checks and Changes, Spark Plug Replacement, Belt Service Troubleshooting: Diagnostic Procedures, Symptom-based Diagnosis, DTC (Diagnostic Trouble Code) Interpretation Repair: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Repair Rebuild Refurbish: Detailed procedures for major component overhauls Technical Depth Depth: Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including electrical diagnostics. 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear diagrams. Print Quality Printability: Printable pages for workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine 1: 2.4L DOHC 16V I4 (ED3) Engine 2: 2.7L DOHC 24V V6 (EER) Engine 3: 3.0L SOHC V6 (6G72 - Mitsubishi Derived) Performance Hp 2.4L: 150 hp @ 5800 rpm Torque 2.4L: 163 lb-ft @ 4000 rpm Hp 2.7L: 200 hp @ 5800 rpm Torque 2.7L: 190 lb-ft @ 4200 rpm Hp 3.0L: 156 hp @ 5200 rpm Torque 3.0L: 187 lb-ft @ 4500 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 4-Speed Automatic (41TE) Optional Optional Transmission: 4-Speed Automatic (42LE) on 2.7L V6 models Features Automatic Features: AutoStick (manual shifting capability) 📐 Dimensions Exterior Length Sedan: Approx. 193.7 inches Width: Approx. 70.1 inches Height Sedan: Approx. 56.2 inches Wheelbase: Approx. 109.7 inches Cargo Trunk Volume Sedan: Approx. 15.0 cu ft Weights Curb Weight Base: Approx. 3200-3500 lbs (depending on body style and engine) 🛡️ Safety Features Ratings NHTSA Front Driver: Good NHTSA Front Passenger: Good IIHS Front Small Overlap: Acceptable Active Features ABS: Standard on all models Traction Control: Optional on some models Passive Features Airbags Front: Driver and Passenger Frontal Airbags Airbags Side: Optional Front Side Airbags Seatbelts: 3-point front and rear seatbelts 💡 Technology Features Infotainment Audio Options: AM/FM Radio with CD Player, Optional Infinity Speaker System Driver Assistance Cruise Control: Standard Connectivity Power Windows Locks: Standard on most trims, power convertible top 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6-12 months (refer to manual for specific engine/oil type) Coolant Flush Interval: Every 30,000 miles or 36 months Transmission Fluid Change: Every 30,000-60,000 miles (dependent on driving conditions) Fluid Specifications Engine Oil 2.4L: SAE 5W-30, API Service SG or higher (check manual for exact spec) Engine Oil 2.7L/3.0L: SAE 5W-30, API Service SG or higher (check manual for exact spec) Transmission Fluid: ATF+4 (Mopar) Coolant: Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) or equivalent Known Issues Common Issue 1: Oil leaks from valve cover gasket and oil pan gasket. Common Issue 2: Transmission shifting issues or failure, particularly with the 41TE/42LE. Common Issue 3: Premature wear of suspension components (ball joints, tie rod ends). Common Issue 4: HVAC blower motor resistor failure. Common Issue 5: Power window regulator failure. Common Issue 6: EGR valve clogging, leading to rough idle and check engine lights. 📚 Vehicle History Brand Heritage Chrysler Legacy: Long-standing American automotive manufacturer known for a range of vehicles. Model Evolution Sebring Gen2: This generation (2001-2006) represented a significant redesign over its predecessor, offering more modern styling and improved platform. Production Manufacturing Plant: Sterling Heights Assembly Plant, Michigan, USA 🏆 Awards & Recognition Recognitions Safety Awards: Received good ratings in frontal crash tests from IIHS and NHTSA for its era. Ratings Consumer Reports Reliability: Varied; generally average to below average for the model year.
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Chrysler Sebring 2004 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2004
Codes
Chassis Code:
JR41
👋 Introduction
Market Position
Segment:
Mid-size Sedan/Coupe/Convertible
Competitive Analysis
Competitors:
Ford Fusion, Toyota Camry, Honda Accord, Chevrolet Malibu
Key Features
Body Styles:
Sedan, Coupe, Convertible
Platform:
Chrysler JS platform
📋 Manual Details
Coverage Areas
General Coverage:
Full Service Repair and Maintenance
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
2.4L DOHC I4 (ED3), 2.7L DOHC V6 (EER), 3.0L V6 SOHC (6G72)
Transmission:
4-Speed Automatic (41TE, 42LE)
Brakes:
Front Disc (Vented), Rear Disc (Solid), ABS System
Steering:
Power Rack and Pinion
Suspension:
Front MacPherson Struts, Rear Independent (Multi-link or Trailing Arm depending on configuration)
Electrical:
Complete Wiring Diagrams, Fuses, Relays, Lighting, Power Accessories, ECU Diagnostics
HVAC:
Air Conditioning, Heating, Ventilation System
Body And Chassis:
Body Panels, Doors, Windows, Interior Trim, Frame Components
Restraint Systems:
Airbag System, Seatbelts
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Changes, Spark Plug Replacement, Belt Service
Troubleshooting:
Diagnostic Procedures, Symptom-based Diagnosis, DTC (Diagnostic Trouble Code) Interpretation
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Repair
Rebuild Refurbish:
Detailed procedures for major component overhauls
Technical Depth
Depth:
Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including electrical diagnostics.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear diagrams.
Print Quality
Printability:
Printable pages for workshop use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.4L DOHC 16V I4 (ED3)
Engine 2:
2.7L DOHC 24V V6 (EER)
Engine 3:
3.0L SOHC V6 (6G72 - Mitsubishi Derived)
Performance
Hp 2.4L:
150 hp @ 5800 rpm
Torque 2.4L:
163 lb-ft @ 4000 rpm
Hp 2.7L:
200 hp @ 5800 rpm
Torque 2.7L:
190 lb-ft @ 4200 rpm
Hp 3.0L:
156 hp @ 5200 rpm
Torque 3.0L:
187 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Standard Transmission:
4-Speed Automatic (41TE)
Optional
Optional Transmission:
4-Speed Automatic (42LE) on 2.7L V6 models
Features
Automatic Features:
AutoStick (manual shifting capability)
📐 Dimensions
Exterior
Length Sedan:
Approx. 193.7 inches
Width:
Approx. 70.1 inches
Height Sedan:
Approx. 56.2 inches
Wheelbase:
Approx. 109.7 inches
Cargo
Trunk Volume Sedan:
Approx. 15.0 cu ft
Weights
Curb Weight Base:
Approx. 3200-3500 lbs (depending on body style and engine)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Good
NHTSA Front Passenger:
Good
IIHS Front Small Overlap:
Acceptable
Active Features
ABS:
Standard on all models
Traction Control:
Optional on some models
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags
Airbags Side:
Optional Front Side Airbags
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio Options:
AM/FM Radio with CD Player, Optional Infinity Speaker System
Driver Assistance
Cruise Control:
Standard
Connectivity
Power Windows Locks:
Standard on most trims, power convertible top
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months (refer to manual for specific engine/oil type)
Coolant Flush Interval:
Every 30,000 miles or 36 months
Transmission Fluid Change:
Every 30,000-60,000 miles (dependent on driving conditions)
Fluid Specifications
Engine Oil 2.4L:
SAE 5W-30, API Service SG or higher (check manual for exact spec)
Engine Oil 2.7L/3.0L:
SAE 5W-30, API Service SG or higher (check manual for exact spec)
Transmission Fluid:
ATF+4 (Mopar)
Coolant:
Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) or equivalent
Known Issues
Common Issue 1:
Oil leaks from valve cover gasket and oil pan gasket.
Common Issue 2:
Transmission shifting issues or failure, particularly with the 41TE/42LE.
Common Issue 3:
Premature wear of suspension components (ball joints, tie rod ends).
Common Issue 4:
HVAC blower motor resistor failure.
Common Issue 5:
Power window regulator failure.
Common Issue 6:
EGR valve clogging, leading to rough idle and check engine lights.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Long-standing American automotive manufacturer known for a range of vehicles.
Model Evolution
Sebring Gen2:
This generation (2001-2006) represented a significant redesign over its predecessor, offering more modern styling and improved platform.
Production
Manufacturing Plant:
Sterling Heights Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received good ratings in frontal crash tests from IIHS and NHTSA for its era.
Ratings
Consumer Reports Reliability:
Varied; generally average to below average for the model year.
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