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Chrysler Sebring 2001-2006 Workshop Repair Service Manual

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This manual covers the Chrysler Sebring, specifically the JR41 generation produced from 2001 to 2006. Available as a versatile Coupe, Convertible, and Sedan, the Sebring offered attractive styling and a more budget-friendly price point, distinguishing itself in a competitive mid-size segment. This generation was manufactured in Sterling Heights, Michigan, USA, and was primarily targeted at the North American market. The Sebring was engineered to provide a comfortable driving experience, with options including efficient inline-4 and V6 engines, mated to either a 4-speed automatic or a 5-speed manual transmission on select models. This comprehensive workshop repair service manual in English provides detailed guidance for maintenance, diagnostics, troubleshooting, and repair of the Chrysler Sebring JR41. It covers all major systems, including powertrain, chassis, electrical, and body/interior components. Owners and technicians will find essential information on scheduled maintenance, engine and transmission overhauls, brake and suspension repairs, electrical system diagnostics, and bodywork. The manual includes critical technical specifications, torque values, fluid capacities, and diagnostic trouble code procedures, enabling effective upkeep and repair to ensure the vehicle's optimal performance and longevity. 🏷️ Basic Information Identification Make: Chrysler Model: Sebring Generation: JR41 Production Years Covered By Manual: 2001, 2002, 2003, 2004, 2005, 2006 Codes Chassis Code: JR41 👋 Introduction Market Position Market Segment: Mid-size sedan, coupe, and convertible. Competed in a crowded segment with vehicles like the Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, and Nissan Altima. Competitive Analysis Key Differentiators: Offered convertible and coupe body styles not common in the segment, attractive styling, and a more budget-friendly price point compared to some rivals. Key Features Body Styles: Available as a two-door coupe, four-door sedan, and a two-door convertible, providing versatility for buyers. Powertrain Options: Offered a range of efficient and reliable engines, catering to different performance and economy needs. 📋 Manual Details Coverage Areas Vehicle Variants Covered: Coupe, Convertible, Sedan Geographic Coverage: Primarily North American market (USA, Canada, Mexico) Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including timing, lubrication, cooling, fuel injection), automatic transmission (4-speed 42LE/40TE/41TE), manual transmission (Getrag MS-R500), exhaust system, emission controls. Chassis: Suspension (front struts, rear independent suspension), steering (power rack and pinion), brakes (front vented discs, rear solid discs or drums), wheels, tires, drivetrain (FWD). Electrical: Wiring diagrams, power distribution, lighting, instrument cluster, body control modules (BCM), comfort systems (HVAC, power accessories), anti-theft system, audio systems, airbags (SRS). Body And Interior: Body panels, doors, windows, convertible top mechanisms, seats, trim, sound deadening. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks/changes), lubrication, tune-ups. Diagnostics And Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, diagnostic procedures for all major systems, component testing. Repair And Overhaul: Engine overhaul, transmission rebuild, brake system repairs, suspension and steering component replacement, electrical component repair/replacement, body panel repair, convertible top repair. Specifications And Tolerances: Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic data. Technical Depth Depth: Comprehensive. Covers everything from basic fluid level checks to full engine and transmission rebuilds, including detailed electrical system diagnostics and wiring diagrams. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable, allowing for quick lookup of specific terms or procedures. Print Quality Scalability: High resolution, allowing for clear printing of diagrams, schematics, and text. Binding Type Binding For Downloaded Format: N/A (Digital format) Paper Type Paper Type For Downloaded Format: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine 1 Displacement: 2.4 Liters (147 cu in) Engine 1 Configuration: Inline-4 (DOHC, 16-valve) Engine 1 Code: EDZ (2001-2002), GEMA (2003-2006) Engine 1 Horsepower Est: 150 hp @ 5800 rpm Engine 1 Torque Est: 160 lb-ft @ 4000 rpm Optional Engine Engine 2 Displacement: 2.7 Liters (167 cu in) Engine 2 Configuration: V6 (SOHC, 24-valve) Engine 2 Code: EER Engine 2 Horsepower Est: 200 hp @ 6000 rpm Engine 2 Torque Est: 195 lb-ft @ 4000 rpm Performance Fuel Type: Unleaded Gasoline Fuel System Injection Type: Multi-point Fuel Injection (MPI) Engine Maintenance Spark Plug Type: Refer to manual for specific part numbers and gap settings (e.g., Champion, NGK). 🔧 Transmission Standard Standard Transmission Type: 4-Speed Automatic (FWD) Standard Transmission Codes: 40TE/41TE (for 2.4L), 42LE (for 2.7L V6) Optional Optional Transmission Type: 5-Speed Manual (FWD) - Available on some coupe/convertible models, typically with the 2.4L engine. Optional Transmission Code: Getrag MS-R500 Features Automatic Transmission Features: Adaptive Electronic Control, Overdrive, Torque Converter Lock-up. Fluid Specifications Automatic Transmission Fluid Type: ATF+4 (Chrysler Specification) Manual Transmission Fluid Type: API GL-3 or GL-4, SAE 75W-90 (or as specified in manual). 📐 Dimensions Exterior Length Sedan Est: 189.7 inches (4818 mm) Width Est: 70.5 inches (1791 mm) Height Sedan Est: 56.8 inches (1443 mm) Wheelbase Est: 104.7 inches (2659 mm) Cargo Trunk Volume Sedan...
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Chrysler Sebring 2001-2006 Workshop Repair Service ManualChrysler Sebring 2001-2006 Workshop Repair Service ManualChrysler Sebring 2001-2006 Workshop Repair Service ManualChrysler Sebring 2001-2006 Workshop Repair Service Manual
This manual covers the Chrysler Sebring, specifically the JR41 generation produced from 2001 to 2006. Available as a versatile Coupe, Convertible, and Sedan, the Sebring offered attractive styling and a more budget-friendly price point, distinguishing itself in a competitive mid-size segment. This generation was manufactured in Sterling Heights, Michigan, USA, and was primarily targeted at the North American market. The Sebring was engineered to provide a comfortable driving experience, with options including efficient inline-4 and V6 engines, mated to either a 4-speed automatic or a 5-speed manual transmission on select models. This comprehensive workshop repair service manual in English provides detailed guidance for maintenance, diagnostics, troubleshooting, and repair of the Chrysler Sebring JR41. It covers all major systems, including powertrain, chassis, electrical, and body/interior components. Owners and technicians will find essential information on scheduled maintenance, engine and transmission overhauls, brake and suspension repairs, electrical system diagnostics, and bodywork. The manual includes critical technical specifications, torque values, fluid capacities, and diagnostic trouble code procedures, enabling effective upkeep and repair to ensure the vehicle's optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Generation:
JR41
Production Years Covered By Manual:
2001, 2002, 2003, 2004, 2005, 2006
Codes
Chassis Code:
JR41
👋 Introduction
Market Position
Market Segment:
Mid-size sedan, coupe, and convertible. Competed in a crowded segment with vehicles like the Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, and Nissan Altima.
Competitive Analysis
Key Differentiators:
Offered convertible and coupe body styles not common in the segment, attractive styling, and a more budget-friendly price point compared to some rivals.
Key Features
Body Styles:
Available as a two-door coupe, four-door sedan, and a two-door convertible, providing versatility for buyers.
Powertrain Options:
Offered a range of efficient and reliable engines, catering to different performance and economy needs.
📋 Manual Details
Coverage Areas
Vehicle Variants Covered:
Coupe, Convertible, Sedan
Geographic Coverage:
Primarily North American market (USA, Canada, Mexico)
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (including timing, lubrication, cooling, fuel injection), automatic transmission (4-speed 42LE/40TE/41TE), manual transmission (Getrag MS-R500), exhaust system, emission controls.
Chassis:
Suspension (front struts, rear independent suspension), steering (power rack and pinion), brakes (front vented discs, rear solid discs or drums), wheels, tires, drivetrain (FWD).
Electrical:
Wiring diagrams, power distribution, lighting, instrument cluster, body control modules (BCM), comfort systems (HVAC, power accessories), anti-theft system, audio systems, airbags (SRS).
Body And Interior:
Body panels, doors, windows, convertible top mechanisms, seats, trim, sound deadening.
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid checks/changes), lubrication, tune-ups.
Diagnostics And Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, diagnostic procedures for all major systems, component testing.
Repair And Overhaul:
Engine overhaul, transmission rebuild, brake system repairs, suspension and steering component replacement, electrical component repair/replacement, body panel repair, convertible top repair.
Specifications And Tolerances:
Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic data.
Technical Depth
Depth:
Comprehensive. Covers everything from basic fluid level checks to full engine and transmission rebuilds, including detailed electrical system diagnostics and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable, allowing for quick lookup of specific terms or procedures.
Print Quality
Scalability:
High resolution, allowing for clear printing of diagrams, schematics, and text.
Binding Type
Binding For Downloaded Format:
N/A (Digital format)
Paper Type
Paper Type For Downloaded Format:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Displacement:
2.4 Liters (147 cu in)
Engine 1 Configuration:
Inline-4 (DOHC, 16-valve)
Engine 1 Code:
EDZ (2001-2002), GEMA (2003-2006)
Engine 1 Horsepower Est:
150 hp @ 5800 rpm
Engine 1 Torque Est:
160 lb-ft @ 4000 rpm
Optional Engine
Engine 2 Displacement:
2.7 Liters (167 cu in)
Engine 2 Configuration:
V6 (SOHC, 24-valve)
Engine 2 Code:
EER
Engine 2 Horsepower Est:
200 hp @ 6000 rpm
Engine 2 Torque Est:
195 lb-ft @ 4000 rpm
Performance
Fuel Type:
Unleaded Gasoline
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Engine Maintenance
Spark Plug Type:
Refer to manual for specific part numbers and gap settings (e.g., Champion, NGK).
🔧 Transmission
Standard
Standard Transmission Type:
4-Speed Automatic (FWD)
Standard Transmission Codes:
40TE/41TE (for 2.4L), 42LE (for 2.7L V6)
Optional
Optional Transmission Type:
5-Speed Manual (FWD) - Available on some coupe/convertible models, typically with the 2.4L engine.
Optional Transmission Code:
Getrag MS-R500
Features
Automatic Transmission Features:
Adaptive Electronic Control, Overdrive, Torque Converter Lock-up.
Fluid Specifications
Automatic Transmission Fluid Type:
ATF+4 (Chrysler Specification)
Manual Transmission Fluid Type:
API GL-3 or GL-4, SAE 75W-90 (or as specified in manual).
📐 Dimensions
Exterior
Length Sedan Est:
189.7 inches (4818 mm)
Width Est:
70.5 inches (1791 mm)
Height Sedan Est:
56.8 inches (1443 mm)
Wheelbase Est:
104.7 inches (2659 mm)
Cargo
Trunk Volume Sedan Est:
14.7 cu ft (416 L)
Trunk Volume Coupe Est:
13.7 cu ft (388 L)
Trunk Volume Convertible Est:
8.1 cu ft (229 L) (top down)
Weights
Curb Weight Est Base:
3100 - 3500 lbs (1406 - 1588 kg), varies by body style and engine.
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver Est:
Good (for models tested, refer to specific year/crash test data)
NHTSA Front Impact Passenger Est:
Good (for models tested, refer to specific year/crash test data)
IIHS Front Offset Est:
Acceptable (for models tested, refer to specific year/crash test data)
Active Features
ABS:
Standard on most trims; optional on base models.
Traction Control:
Optional on some trims, particularly with V6 engine.
Passive Features
Airbags:
Standard front airbags; optional side airbags on some models/trims.
Seatbelts:
3-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System Options:
Standard AM/FM/CD player, optional Infinity premium audio system, SiriusXM satellite radio compatibility on later models.
Navigation:
Optional factory navigation system available on higher trims.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Optional.
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors, available power adjustable seats.
Comfort Features
Convertible Top Operation:
Manual soft top or power-operated soft top, depending on trim and options.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, depending on driving conditions and oil used (refer to manual for exact specification based on oil type).
Air Filter Replacement Interval:
Every 15,000 - 30,000 miles (24,000 - 48,000 km), or as needed based on inspection.
Coolant Flush Interval:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.
Transmission Fluid Change Interval:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) for automatic transmissions, depending on driving conditions. Refer to manual for specific guidance.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (API SN or newer recommended), 5W-20 for some specific applications per manual. Check oil cap and manual.
Coolant Type:
Chrysler OAT (Organic Additive Technology) HOAT or Mopar Antifreeze/Coolant 5 Year/100,000 Mile Formula. Typically orange or pink.
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap).
Known Issues
Common Problems Est:
Transmission issues (especially the 42LE), AC system leaks, power window regulators, alternator failures, suspension component wear (e.g., ball joints, tie rods), and potential oil sludge buildup if maintenance is neglected on early 2.4L engines.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chrysler, a division of Fiat Chrysler Automobiles (FCA) historically, and part of Stellantis currently. Known for a range of passenger cars and minivans.
Model Evolution
Generation Details:
The second generation (JR41) Sebring launched for the 2001 model year, replacing the original Sebring. It was based on the Chrysler Sebring/Dodge Stratus platform. The convertible received a more significant redesign with a powered soft top.
Production
Manufacturing Location:
Sterling Heights, Michigan, USA.
Production Run For Gen:
2001-2006.
🏆 Awards & Recognition
Recognitions
Awards General:
While not a recipient of major industry awards, it was considered a competent offering in its segment, particularly for its convertible variant's affordability.
Ratings
Consumer Satisfaction General:
Mixed to average consumer satisfaction ratings during its production run, with common complaints focusing on powertrain reliability and interior material quality compared to top competitors.
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