Chrysler Sebring Sedan 2004-2006 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Sebring Sedan Model Years Covered: 2004, 2005, 2006 Platform: Chrysler JS platform Codes Vin Code Generation 3: Third Generation (2001-2006, though sedan often refers to the later part of this for Chrysler) 👋 Introduction Market Position Segment: Mid-size sedan Target Audience: DIY mechanics, independent repair shops, automotive enthusiasts Competitive Analysis Competitors: Toyota Camry, Honda Accord, Ford Fusion, Chevrolet Malibu, Nissan Altima Key Features Vehicle Design Philosophy: Comfort-oriented, family-friendly mid-size sedan with a focus on value and American styling. Key Features Manual Value Proposition: Provides in-depth factory-level diagnostic and repair information, crucial for accurate and efficient maintenance of the Chrysler Sebring. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics, Component Replacement, Wiring Diagrams Page Count Estimated Page Count: Over 1500 (typical for comprehensive factory service manuals of this era) Manual Type Manual Type: Factory Service Manual (FSM) / Repair Manual Completeness: Complete Official Factory Service Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, emission control, lubrication, cooling system, exhaust system Transmission: Automatic Transmission (42LE/45RFE variants), clutch, driveline, axles, transfer case (if applicable, though unlikely for FWD Sebring Sedan) Chassis: Suspension (front and rear), steering system, brake system (hydraulic, ABS, parking brake), wheels, tires Body: Body panels, doors, windows, seats, interior trim, HVAC system, exterior lighting, bumpers Electrical: Battery, charging system, starting system, lighting, instrument cluster, power windows/locks/mirrors, audio system, diagnostic connectors, body control modules (BCM) HVAC: Air conditioning, heater, climate control system, refrigerant handling Restraints: Airbag system, seat belts Procedures Included Maintenance: Scheduled maintenance intervals, fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug replacement, belt inspection/replacement Diagnostics: Symptom-based troubleshooting, diagnostic trouble codes (DTCs), electrical circuit testing, component testing Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, steering rack replacement, electrical component repair/replacement Installation: Component installation procedures, torque specifications for critical fasteners Adjustments: Wheel alignment, parking brake adjustment, clutch adjustment (if applicable, unlikely) Technical Depth Depth: Comprehensive; covers basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. Wiring Diagrams: Included; detailed, color-coded schematics for all electrical systems. Diagnostic Charts: Extensive; provides systematic approaches to diagnosing common and uncommon issues. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Downloadable PDF, printing and binding are user's responsibility) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code And Description 2 7L: EER - 2.7L V6 SOHC 24V (45-degree bank angle) Engine Code And Description 2 4L: ED3 - 2.4L I4 DOHC 16V (World Engine) Performance 2 7L V6 Horsepower: 190 hp @ 6400 rpm 2 7L V6 Torque: 190 lb-ft @ 4000 rpm 2 4L I4 Horsepower: 156 hp @ 5700 rpm 2 4L I4 Torque: 160 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Management ECU Type: NGC (Next Generation Controller) or similar Chrysler/Dodge/Jeep ECU 🔧 Transmission Standard Standard Transmission I4: 4-speed Automatic (40TE/41TE) Standard Transmission V6: 4-speed Automatic (42LE/45RFE variants) Optional Optional Transmission: None specified for sedan models in these years. Features Transmission Control: Electronic Transmission Fluid Type 40Te 41Te: ATF+4 (Chrysler Material Specification MS-9602) Transmission Fluid Type 42Le 45Rfe: ATF+4 (Chrysler Material Specification MS-9602) Transmission Fluid Capacity I4: Approx. 6.5 quarts (6.2 liters) for 40TE/41TE (dry fill) Transmission Fluid Capacity V6: Approx. 7.2 quarts (6.8 liters) for 42LE/45RFE (dry fill) 📐 Dimensions Exterior Length: Approximately 193.7 inches (4920 mm) Width: Approximately 71.5 inches (1816 mm) Height: Approximately 57.3 inches (1455 mm) Wheelbase: Approximately 107.5 inches (2730 mm) Weights Curb Weight I4: Around 3,100 - 3,300 lbs (1400 - 1500 kg) Curb Weight V6: Around 3,300 - 3,500 lbs (1500 - 1590 kg) Cargo Trunk Volume: Approximately 15.6 cubic feet (441 liters) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Good (for 2004 model year) NHTSA Front Impact Passenger: Good (for 2004 model year) NHTSA Side Impact Front Seat: Good (for 2004 model year) NHTSA Side Impact Rear Seat: Good (for 2004 model year) IIHS Frontal Offset: Acceptable (for 2004 model year) IIHS Side Impact: Acceptable (for 2004 model year) Active Features ABS: Standard on most trims Traction Control: Optional on some trims Passive Features Airbags: Front airbags, optional side curtain airbags Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio Options: AM/FM stereo with CD player, optional Infinity audio system, steering wheel audio controls on some trims. Navigation: Optional factory navigation system on higher trims. Driver Assistance Cruise Control: Standard Keyless Entry: Standard on most trims Connectivity Auxiliary Input: Not typically standard on these models; may require aftermarket modification. Comfort Features Climate Control: Manual or optional automatic climate...
Comprehensive; covers basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
Wiring Diagrams:
Included; detailed, color-coded schematics for all electrical systems.
Diagnostic Charts:
Extensive; provides systematic approaches to diagnosing common and uncommon issues.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Downloadable PDF, printing and binding are user's responsibility)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code And Description 2 7L:
EER - 2.7L V6 SOHC 24V (45-degree bank angle)
Engine Code And Description 2 4L:
ED3 - 2.4L I4 DOHC 16V (World Engine)
Performance
2 7L V6 Horsepower:
190 hp @ 6400 rpm
2 7L V6 Torque:
190 lb-ft @ 4000 rpm
2 4L I4 Horsepower:
156 hp @ 5700 rpm
2 4L I4 Torque:
160 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Management
ECU Type:
NGC (Next Generation Controller) or similar Chrysler/Dodge/Jeep ECU
🔧 Transmission
Standard
Standard Transmission I4:
4-speed Automatic (40TE/41TE)
Standard Transmission V6:
4-speed Automatic (42LE/45RFE variants)
Optional
Optional Transmission:
None specified for sedan models in these years.
Features
Transmission Control:
Electronic
Transmission Fluid Type 40Te 41Te:
ATF+4 (Chrysler Material Specification MS-9602)
Transmission Fluid Type 42Le 45Rfe:
ATF+4 (Chrysler Material Specification MS-9602)
Transmission Fluid Capacity I4:
Approx. 6.5 quarts (6.2 liters) for 40TE/41TE (dry fill)
Transmission Fluid Capacity V6:
Approx. 7.2 quarts (6.8 liters) for 42LE/45RFE (dry fill)
📐 Dimensions
Exterior
Length:
Approximately 193.7 inches (4920 mm)
Width:
Approximately 71.5 inches (1816 mm)
Height:
Approximately 57.3 inches (1455 mm)
Wheelbase:
Approximately 107.5 inches (2730 mm)
Weights
Curb Weight I4:
Around 3,100 - 3,300 lbs (1400 - 1500 kg)
Curb Weight V6:
Around 3,300 - 3,500 lbs (1500 - 1590 kg)
Cargo
Trunk Volume:
Approximately 15.6 cubic feet (441 liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for 2004 model year)
NHTSA Front Impact Passenger:
Good (for 2004 model year)
NHTSA Side Impact Front Seat:
Good (for 2004 model year)
NHTSA Side Impact Rear Seat:
Good (for 2004 model year)
IIHS Frontal Offset:
Acceptable (for 2004 model year)
IIHS Side Impact:
Acceptable (for 2004 model year)
Active Features
ABS:
Standard on most trims
Traction Control:
Optional on some trims
Passive Features
Airbags:
Front airbags, optional side curtain airbags
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio Options:
AM/FM stereo with CD player, optional Infinity audio system, steering wheel audio controls on some trims.
Navigation:
Optional factory navigation system on higher trims.
Driver Assistance
Cruise Control:
Standard
Keyless Entry:
Standard on most trims
Connectivity
Auxiliary Input:
Not typically standard on these models; may require aftermarket modification.
Comfort Features
Climate Control:
Manual or optional automatic climate control
Seat Features:
Power adjustable driver's seat optional, heated front seats optional.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 6 months (severe duty) / 7,500 miles or 12 months (normal duty, synthetic oil recommended for extended interval).
Transmission Fluid Change:
Every 30,000-60,000 miles, depending on driving conditions and fluid condition. Manual provides specific guidance.
Coolant Change:
Initial fill long-life, then every 30,000-60,000 miles (refer to specific coolant type). Likely HOAT coolant.
Spark Plug Replacement I4:
Approximately 100,000 miles (if platinum or iridium plugs)
Spark Plug Replacement V6:
Approximately 100,000 miles (if platinum or iridium plugs)
Fluid Specifications
Engine Oil Type:
SAE 5W-30 (preferred) or SAE 10W-30. API certified, ILSAC GF-4 or newer.
Engine Oil Capacity I4:
4.5 quarts (4.3 liters) with filter
Engine Oil Capacity V6:
5.0 quarts (4.7 liters) with filter
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) OAT - Mopar OAT or equivalent.
Brake Fluid Type:
DOT 3
Power Steering Fluid Type:
ATF+4 (Chrysler Material Specification MS-9602)
Known Issues
Common Issues 2 7L V6:
Head gasket leaks (especially the rear bank), oil sludge buildup if not maintained, water pump leaks, exhaust manifold cracks.
Common Issues I4:
Less prone to major catastrophic failures than the 2.7L V6, but can experience oil consumption or EGR valve issues.
Common Issues General:
HVAC blend door actuator failures, power window motor failures, suspension component wear (ball joints, control arms), wheel bearing failures.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Group LLC (part of DaimlerChrysler at the time)
Model Evolution
Generation 3 Introduction:
2001 model year
Facelift Positioning:
This 2004-2006 period represents the latter half of the third generation, following a refresh.
Platform Sharing:
Shared platform with Dodge Stratus and Chrysler Cirrus (earlier generation) and Chrysler Sebring Convertible.
Production
Manufacturing Plant:
Sterling Heights, Michigan, USA
🏆 Awards & Recognition
Recognitions
Jd Power Rankings:
While not consistently at the top of its class for initial quality or long-term dependability in its segment, it offered competitive styling and features for the price point.
Safety Awards:
Received 'Good' ratings in NHTSA frontal and side impact tests for the earlier part of its generation, demonstrating a solid safety structure for its time.