The 1997 Chrysler Voyager represents a significant offering in the minivan segment, known for its spacious interior, flexible seating arrangements, and family-oriented features. As a key player in its market, the Voyager competed with other popular family vehicles by providing a practical and value-driven transportation solution. This model offered a range of V6 engine options, delivering reliable performance for everyday driving and family hauling. Its design focused on utility and comfort, making it a popular choice for families seeking versatile transportation. This comprehensive factory service manual provides detailed guidance for the full service and repair of the 1997 Chrysler Voyager. It covers all essential vehicle systems, including complete engine overhaul and diagnostics, transmission repair and diagnostics, drivetrain, suspension, steering, brakes, and the entire electrical system. The manual also details HVAC, body and chassis repairs, fuel, and cooling systems, along with diagnostic trouble codes and procedures. With over 1000 pages of information, this English-language resource offers step-by-step instructions for routine maintenance, major repairs, component replacement, and electrical diagnostics, making it an indispensable tool for owners, mechanics, and technicians to maintain and repair this vehicle. 🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 1997 Market Segment: Minivan 👋 Introduction Market Position Positioning: The 1997 Chrysler Voyager was a key player in the burgeoning minivan segment, offering practicality and family-focused features. Competitive Analysis Competitors: Competed directly with the Ford Windstar, Honda Odyssey, and Chevrolet Venture. Key Features Family Utility: Known for its spacious interior, flexible seating arrangements, and family-friendly features. Powertrain Options: Offered a range of V6 engines providing adequate power for family hauling. Value Proposition: Positioned as a practical and value-oriented choice for families. 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, repair, and diagnostics for all variants Engine Electrical: Ignition system, fuel injection, starting and charging systems, engine sensors Transmission Manual: Repair, overhaul, and diagnostics for manual transmissions (if applicable) Transmission Automatic: Repair, overhaul, and diagnostics for automatic transmissions, including torque converter and related systems Drivetrain: Front-wheel drive (FWD) system, axles, CV joints, differential Suspension: Front and rear suspension components, alignment, shock absorbers, struts Steering: Power steering system, steering gear, linkages, wheel alignment Brakes: Front and rear brake systems (disc/drum), ABS, brake fluid, hydraulic components Electrical System: Battery, charging system, lighting, horn, wipers, power accessories, fuses and relays HVAC: Heating, ventilation, and air conditioning system components, refrigerant, troubleshooting Body And Chassis: Body panel repair, door mechanisms, interior trim, glass replacement, structural components Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, evaporative emissions control (EVAP) Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, hangers Cooling System: Radiator, coolant, water pump, thermostat, hoses, fan Diagnostic Trouble Codes: OBD-II system, DTC definitions, diagnostic procedures Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug replacement, fluid level checks Troubleshooting: Systematic diagnostic procedures for common and complex issues Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement Component Replacement: Detailed step-by-step instructions for replacing individual parts Electrical Diagnostics: Wiring diagrams, circuit testing, component diagnosis Body Repair: Panel alignment, dent repair, rust prevention, seal replacement Wheel Alignment: Specifications and procedures for front and rear wheel alignment Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Printability: Printable pages Print Quality Image Resolution: High-resolution images and diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Completeness Completeness: Full factory service manual coverage ⚙️ Engine Specifications Primary Engine Engine Code: EER (3.0L V6 OHV) Engine Displacement: 3.0 Liters / 182 cubic inches Engine Configuration: Overhead Valve (OHV), 60-degree V6 Horsepower Peak: 150 hp @ 4900 RPM (approx.) Torque Peak: 180 lb-ft @ 3000 RPM (approx.) Optional Engine Engine Code: OSH (3.8L V6 OHV) Engine Displacement: 3.8 Liters / 230 cubic inches Horsepower Peak: 180 hp @ 4700 RPM (approx.) Torque Peak: 220 lb-ft @ 3200 RPM (approx.) Fuel System Induction: Multi-port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Fuel Octane Rating: 87 Octane (minimum recommended) 🔧 Transmission Standard Type: 4-speed Automatic Transaxle Optional Type: None specified for this model year; Automatic was standard. Features Cooling: Internal transmission cooler integrated with engine radiator. Fluid Type: Chrysler ATF+3 (MS-9229) Fluid Capacity: Approx. 9.5 pints (4.5 Liters) for a dry fill, 5-6 pints (2.4-2.8 Liters) for fluid change. 📐 Dimensions Exterior Length: 179.4 inches Width: 72.1 inches Height: 65.9 inches Wheelbase: 111.2 inches Interior Passenger Capacity: 7 Passengers (with 3 rows of seating) Cargo Cargo Volume Behind 2Nd Row: Approx. 76.9 cubic feet Cargo Volume Behind 1St Row: Approx. 142.1 cubic feet Weights Curb Weight: 3700 - 4000 lbs (approx., depending on engine and...