🏷️ Basic Information Identification Make: Chrysler Model: Voyager Generation Platform Codes: RS, RG 👋 Introduction Market Position Target Audience: Professional automotive technicians and skilled DIY enthusiasts. Segment: Full-size minivan. Competitive Analysis Value Proposition: Provides dealership-level technical information, enabling accurate diagnosis, maintenance, and repair, reducing reliance on costly professional services. Key Features Comprehensiveness: Covers all major vehicle systems and is stated to be suitable for multiple model years within the RS/RG generation. 📋 Manual Details Coverage Areas Market Applicability: Primarily North America, but often covers global variants with minor differences. Page Count Estimated Page Count: Likely between 1500-3000 pages (typical for comprehensive FSMs). Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Download Format: RAR archive containing PDF files File Type Recommendation: PDF format allows for searching, bookmarking, and printing specific sections. Download Process Considerations: Large file size may necessitate the use of a download manager to prevent timeouts, particularly with slower or interrupted internet connections. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (2.4L I4, 3.3L V6, 3.8L V6, 2.5L Turbo Diesel), engine lubrication & cooling, fuel & emission control, accelerator control, fuel & exhaust systems, clutch, manual transmission, automatic transmission, propeller shaft, differential carrier, front axle, rear axle. Chassis: Front suspension, rear suspension, brake system, steering system. Body & Electrical: Restraint system, body and trim, heater, air conditioner, electrical system (including wiring diagrams and component locations). Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, lubrication. Diagnosis: Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics. Repair: Step-by-step repair procedures for all major components and systems, including disassembly, assembly, and specifications. Engine Rebuild: Detailed procedures for engine disassembly, component inspection, machining specifications, and reassembly for all covered engines. Transmission Overhaul: Comprehensive instructions for automatic and manual transmission disassembly, repair, and reassembly, including torque specifications for critical components. Body Repair: Information on body panel alignment, rust repair, door and window mechanisms, and interior trim removal/installation. Suspension And Steering Repair: Detailed procedures for suspension component replacement (struts, shocks, ball joints, tie rods), power steering system diagnosis and repair, and alignment specifications. Brake System Service: Procedures for brake pad and rotor replacement, caliper servicing, brake line inspection and repair, and ABS system bleeding. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks to complete engine and transmission overhauls. Includes detailed diagrams, torque specifications, and special tool information. Wiring Diagrams Availability: Includes detailed electrical schematics and wiring diagrams for all vehicle systems. Diagnostic Tools: References diagnostic procedures using on-board diagnostics (OBD-II) scanners and proprietary Chrysler diagnostic equipment. 📊 Manual Specifications File Format Extract Software: Requires WinRAR or compatible archive utility for extraction. Searchability: PDF format is typically searchable, allowing users to quickly find specific topics or keywords. Print Quality PDF Resolution: Assumed to be high-resolution, suitable for printing clear diagrams and text. Binding Type Physical Equivalent Binding: N/A (Digital Product) Paper Type Physical Equivalent Paper: N/A (Digital Product) ⚙️ Engine Specifications Primary Engine Engine Options: 2.4L Inline-4 (DOHC), 3.3L V6 (OHV), 3.8L V6 (OHV), 2.5L Turbo Diesel (SOHC). 2 4L Engine Code: Typically refers to the Chrysler World Engine or a variant thereof. 3 3L Engine Code: Chrysler EER V6 (3.3L OHV). 3 8L Engine Code: Chrysler EGH V6 (3.8L OHV). 2 5L Turbo Diesel Engine Code: Likely the VM Motori 2.5L turbodiesel, common in European markets and some North American applications. Performance Typical Power Output Range: 2.4L: ~150 hp; 3.3L: ~180-200 hp; 3.8L: ~200-215 hp; 2.5L TD: ~115 hp (specifics vary by model year and configuration). Torque Figures: Approximate torque figures: 2.4L I4: ~160 lb-ft; 3.3L V6: ~210-225 lb-ft; 3.8L V6: ~230-240 lb-ft; 2.5L TD: ~200 lb-ft (specifics vary). Fuel System Induction Type: Multi-point Fuel Injection (MPI) for gasoline engines; Direct Injection or Indirect Injection for diesel. 🔧 Transmission Standard Available Transmissions: 4-speed Automatic (41TE/42LE), 5-speed Manual (NV3500). Optional Transmission Variants: Automatic transaxle for V6 models, possibly different gear ratios depending on engine and drivetrain. Features Transmission Fluid Type: ATF+4 (for automatic transmissions), Manual Transmission Fluid (GL-4/GL-5 specification for manual transmissions - requires manual verification). 📐 Dimensions Exterior Body Styles: Minivan. Interior Seating Capacity: Typically 7-8 passengers. Cargo Cargo Volume: Substantial for its class, with folding or removable rear seats (specific volume figures vary by year). Weights Curb Weight Range: Approx. 1800-2000 kg (4000-4400 lbs) depending on engine and configuration. 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Varies by model year, often 4-star or 5-star for driver and passenger. Active Features Braking System: Front ventilated discs, rear solid discs or drums; Anti-lock Braking System (ABS) typically standard on most trims. Passive Features Airbags: Driver and front passenger airbags, optional side airbags depending on year and trim. 💡 Technology Features Infotainment Available Audio Systems: Basic AM/FM CD players, premium Infinity sound systems, optional rear-seat entertainment systems (DVD players). Driver Assistance Cruise Control: Standard cruise control...
Professional automotive technicians and skilled DIY enthusiasts.
Segment:
Full-size minivan.
Competitive Analysis
Value Proposition:
Provides dealership-level technical information, enabling accurate diagnosis, maintenance, and repair, reducing reliance on costly professional services.
Key Features
Comprehensiveness:
Covers all major vehicle systems and is stated to be suitable for multiple model years within the RS/RG generation.
📋 Manual Details
Coverage Areas
Market Applicability:
Primarily North America, but often covers global variants with minor differences.
Page Count
Estimated Page Count:
Likely between 1500-3000 pages (typical for comprehensive FSMs).
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Download Format:
RAR archive containing PDF files
File Type Recommendation:
PDF format allows for searching, bookmarking, and printing specific sections.
Download Process Considerations:
Large file size may necessitate the use of a download manager to prevent timeouts, particularly with slower or interrupted internet connections.
Step-by-step repair procedures for all major components and systems, including disassembly, assembly, and specifications.
Engine Rebuild:
Detailed procedures for engine disassembly, component inspection, machining specifications, and reassembly for all covered engines.
Transmission Overhaul:
Comprehensive instructions for automatic and manual transmission disassembly, repair, and reassembly, including torque specifications for critical components.
Body Repair:
Information on body panel alignment, rust repair, door and window mechanisms, and interior trim removal/installation.
Suspension And Steering Repair:
Detailed procedures for suspension component replacement (struts, shocks, ball joints, tie rods), power steering system diagnosis and repair, and alignment specifications.
Brake System Service:
Procedures for brake pad and rotor replacement, caliper servicing, brake line inspection and repair, and ABS system bleeding.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission overhauls. Includes detailed diagrams, torque specifications, and special tool information.
Wiring Diagrams Availability:
Includes detailed electrical schematics and wiring diagrams for all vehicle systems.
Diagnostic Tools:
References diagnostic procedures using on-board diagnostics (OBD-II) scanners and proprietary Chrysler diagnostic equipment.
📊 Manual Specifications
File Format
Extract Software:
Requires WinRAR or compatible archive utility for extraction.
Searchability:
PDF format is typically searchable, allowing users to quickly find specific topics or keywords.
Print Quality
PDF Resolution:
Assumed to be high-resolution, suitable for printing clear diagrams and text.
Substantial for its class, with folding or removable rear seats (specific volume figures vary by year).
Weights
Curb Weight Range:
Approx. 1800-2000 kg (4000-4400 lbs) depending on engine and configuration.
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
Varies by model year, often 4-star or 5-star for driver and passenger.
Active Features
Braking System:
Front ventilated discs, rear solid discs or drums; Anti-lock Braking System (ABS) typically standard on most trims.
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags depending on year and trim.
💡 Technology Features
Infotainment
Available Audio Systems:
Basic AM/FM CD players, premium Infinity sound systems, optional rear-seat entertainment systems (DVD players).
Driver Assistance
Cruise Control:
Standard cruise control on most models.
Connectivity
Power Windows Locks:
Power windows and door locks typically standard or widely available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, using appropriate synthetic or conventional oil (refer to manual for exact specification and mileage/time intervals).
Transmission Fluid Change Interval:
Typically recommended every 30,000-60,000 miles (48,000-96,000 km) or as per severe service schedule.
Coolant Flush Interval:
Typically every 30,000-100,000 miles (48,000-160,000 km) or 5-10 years, depending on coolant type and manufacturer recommendations.
Fluid Specifications
Engine Coolant:
Chrysler's HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT or equivalent with a long-life formulation (e.g., pink/red color).
Engine Oil Viscosity:
Commonly 5W-30 or 10W-30 for gasoline engines, 5W-40 or 15W-40 for diesel engines (refer to manual for specific engine requirements).
Transmission Fluid Type:
Chrysler's ATF+4 is the specified fluid for most automatic transmissions in this era.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on system specifications.
Known Issues
Common Wear Items:
Examples include CV joints, front struts, water pumps, power steering components, and potential for intake manifold gasket leaks on some V6 engines. Transmission issues can also occur with higher mileage.
Timing Belt Or Chain:
V6 engines typically use timing chains, which are generally maintenance-free unless issues arise. The 2.4L I4 and 2.5L TD may use timing belts or chains, requiring specific interval checks/replacements as per manual.
Exhaust System:
Catalytic converters and exhaust pipes are susceptible to corrosion and failure over time, especially in regions with road salt.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Chrysler has a long history of producing minivans, pioneering the segment with the original Dodge Caravan/Plymouth Voyager in the mid-1980s.
Model Evolution
Voyager Generation Notes:
The RS/RG platform represents a specific generation of the Chrysler Voyager (and its Dodge Caravan/Grand Caravan and Plymouth Voyager siblings), known for evolving safety features and powertrain options.
Production
Production Period For Rs Rg:
RS/RG platforms generally span the early to mid-2000s (e.g., roughly 2001-2007, but specific years should be cross-referenced with vehicle VIN).
📄 Vehicle Specs
Identification
Platform Codes Note:
RS/RG refer to specific generations or sub-models of the Chrysler Voyager/Dodge Caravan/Plymouth Voyager platform.