2003-2009 Citroen C2 3 Door 1.1 i 60 (TU1A) Repair Manual
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🏷️ Basic Information Identification Make: Citroen Model: C2 Generation: First Generation (2003-2009) Body Style: 3-Door Hatchback Codes Engine Code: TU1A 👋 Introduction Market Position Target Audience: Citroen C2 owners, independent repair shops, automotive technicians Competitive Analysis Value Proposition: Provides dealership-level diagnostic and repair information at a fraction of the cost, enabling DIY repairs and informed maintenance decisions. Key Features Uniqueness: Vehicle-specific information, not generic; comprehensive A-Z coverage. Digital Convenience: Single, easy-to-use PDF manual with printable pages, eliminating physical wear and tear. 📋 Manual Details Coverage Areas Coverage Summary: All models and all repairs A-Z Page Count Estimated Page Count: Extensive (detailed step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications) Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Maintenance: Scheduled maintenance, fluid checks, filter replacements Engine: Engine mechanical, lubrication, cooling, fuel, ignition, starting, charging, emissions control Transmission: Manual transmission, clutch system Drivetrain: Driveshaft, differential, axle, suspension, wheel alignment Brakes: Brake control, hydraulic system, parking brake Steering: Steering column, power steering system HVAC: Air conditioning system Safety Systems: Supplemental restraint system (SRS), seat belts, engine immobilizer, cruise control Electrical: Comprehensive electrical system, wiring schematics, multiplex/CAN communication, lighting, instruments, audio/visual, horn, wipers/washers Body: Exterior and interior trim, doors, hood, glass, mirrors, instrument panel Procedures Included Diagnostic Procedures: Troubleshooting guides, fault code interpretation Repair Procedures: Step-by-step repair instructions for all major systems Adjustment Procedures: Calibration and adjustment of various vehicle systems Installation Procedures: Guidance on component replacement and installation Technical Depth Depth: Factory-level detail for technicians and advanced DIYers 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text within the PDF Print Quality Printability: All pages printable Image Scaling: Ability to blow up images and print enlarged copies Binding Type Binding: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) Compatibility Operating Systems: Windows Vista (32/64), XP, ME, 98, NT, 2000, and Mac compatible Requirements Software Requirements: Adobe PDF Reader and Winzip (free online) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 8-valve SOHC (Single Overhead Camshaft) Displacement: 1.1 Liters (1124 cc) Bore X Stroke: Approx. 72.0 mm x 69.0 mm (typical for TU1A) Compression Ratio: Approx. 9.7:1 (typical for TU1A) Performance Horsepower: 60 PS (approx. 59 bhp / 44 kW) at specified RPM (likely around 5500-6000 RPM) Torque: Approx. 94 Nm (69 lb-ft) at specified RPM (likely around 3200-3500 RPM) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Petrol) Ignition System Ignition Type: Electronic Ignition System (EIS) with distributorless ignition (DIS) or coil-on-plug Cooling System Cooling Type: Water-cooled, pressurized system Emission Control Emission Standard: Euro III or equivalent for the specified production years 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Features Clutch Type: Hydraulically operated diaphragm spring clutch Fluid Specifications Transmission Fluid Type: Refer to manual for specific PSA specification (e.g., PSA B71 2315 or equivalent manual transmission fluid) 📐 Dimensions Exterior Length: Approx. 3627 mm (142.8 in) Width: Approx. 1650 mm (65.0 in) Height: Approx. 1475 mm (58.1 in) Wheelbase: Approx. 2315 mm (91.1 in) Weights Curb Weight: Approx. 930-980 kg (2050-2160 lbs) depending on specification Gross Vehicle Weight Rating: Refer to vehicle data plate Cargo Luggage Capacity: Approx. 260-300 liters (9.2-10.6 cu ft) with rear seats up 🛡️ Safety Features Ratings Euroncap Rating: 4 Stars (for the C2 model, specific to test year and configurations) Active Features ABS: Anti-lock Braking System (Optional or Standard depending on trim) Esp: Electronic Stability Programme (ESP) (Optional, less common on base models) Passive Features Airbags: Driver, Passenger, Side Airbags (availability varies by trim and market) Seatbelts: Pre-tensioning seatbelts with force limiters Srs: Supplemental Restraint System for airbags 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with basic speaker configuration. Aux input may be present on later models. Display: Digital or basic analog instrument cluster. Driver Assistance Cruise Control: Available as an option on higher trim levels. Connectivity Multiplex Communication: Features CAN (Controller Area Network) bus for communication between ECUs. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km (9,300 miles) or 1 year, whichever comes first (refer to specific vehicle schedule) Spark Plug Replacement: Refer to manual; typically around 60,000 km (37,000 miles) for standard plugs Timing Belt Replacement: Critical for TU engines. Typically 120,000 km (75,000 miles) or 6 years, whichever comes first. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Specification: PSA Approved 0W-30 or 5W-30 meeting ACEA A3/B4 or A5/B5 specifications Coolant Specification: PSA Approved G33 or G34 (ethylene glycol based coolant with organic acid technology - OAT) Brake Fluid Specification: DOT 4 Known Issues Common Problems: Ignition coil failure, minor electrical gremlins, rear axle bearing issues (less common than larger models), clutch release bearing noise. Maintenance Tips: Regularly check timing belt condition and replacement interval, ensure cooling system is free of leaks, and monitor...
60 PS (approx. 59 bhp / 44 kW) at specified RPM (likely around 5500-6000 RPM)
Torque:
Approx. 94 Nm (69 lb-ft) at specified RPM (likely around 3200-3500 RPM)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Petrol)
Ignition System
Ignition Type:
Electronic Ignition System (EIS) with distributorless ignition (DIS) or coil-on-plug
Cooling System
Cooling Type:
Water-cooled, pressurized system
Emission Control
Emission Standard:
Euro III or equivalent for the specified production years
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Features
Clutch Type:
Hydraulically operated diaphragm spring clutch
Fluid Specifications
Transmission Fluid Type:
Refer to manual for specific PSA specification (e.g., PSA B71 2315 or equivalent manual transmission fluid)
📐 Dimensions
Exterior
Length:
Approx. 3627 mm (142.8 in)
Width:
Approx. 1650 mm (65.0 in)
Height:
Approx. 1475 mm (58.1 in)
Wheelbase:
Approx. 2315 mm (91.1 in)
Weights
Curb Weight:
Approx. 930-980 kg (2050-2160 lbs) depending on specification
Gross Vehicle Weight Rating:
Refer to vehicle data plate
Cargo
Luggage Capacity:
Approx. 260-300 liters (9.2-10.6 cu ft) with rear seats up
🛡️ Safety Features
Ratings
Euroncap Rating:
4 Stars (for the C2 model, specific to test year and configurations)
Active Features
ABS:
Anti-lock Braking System (Optional or Standard depending on trim)
Esp:
Electronic Stability Programme (ESP) (Optional, less common on base models)
Passive Features
Airbags:
Driver, Passenger, Side Airbags (availability varies by trim and market)
Seatbelts:
Pre-tensioning seatbelts with force limiters
Srs:
Supplemental Restraint System for airbags
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with basic speaker configuration. Aux input may be present on later models.
Display:
Digital or basic analog instrument cluster.
Driver Assistance
Cruise Control:
Available as an option on higher trim levels.
Connectivity
Multiplex Communication:
Features CAN (Controller Area Network) bus for communication between ECUs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 1 year, whichever comes first (refer to specific vehicle schedule)
Spark Plug Replacement:
Refer to manual; typically around 60,000 km (37,000 miles) for standard plugs
Timing Belt Replacement:
Critical for TU engines. Typically 120,000 km (75,000 miles) or 6 years, whichever comes first. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Specification:
PSA Approved 0W-30 or 5W-30 meeting ACEA A3/B4 or A5/B5 specifications
Coolant Specification:
PSA Approved G33 or G34 (ethylene glycol based coolant with organic acid technology - OAT)
Brake Fluid Specification:
DOT 4
Known Issues
Common Problems:
Ignition coil failure, minor electrical gremlins, rear axle bearing issues (less common than larger models), clutch release bearing noise.
Maintenance Tips:
Regularly check timing belt condition and replacement interval, ensure cooling system is free of leaks, and monitor for any unusual electrical behavior.
📚 Vehicle History
Brand Heritage
Manufacturer:
Citroën (part of PSA Peugeot Citroën Group)
Model Evolution
Introduction Year:
2003
Generation End Year:
2009
Platform:
Shared platform elements with Peugeot 206 (but distinct design)
Production
Production Location:
Primary production in Aulnay-sous-Bois, France
🏆 Awards & Recognition
Recognitions
European Car Of The Year:
Not a winner, but was a contemporary competitor in its segment.
Ratings
Owner Satisfaction:
Varied by region and survey; generally considered a budget-friendly and practical city car. Owners often appreciate its maneuverability and fuel economy.