CITROEN Evasion 2.0i 16V 2002 Service Repair Manual
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🏷️ Basic Information Identification Make: Citroën Model: Evasion Year: 2002 Engine Variant: 2.0i 16V Codes Engine Code Primary: EW10J4 👋 Introduction Market Position Vehicle Segment: Large MPV (Multi-Purpose Vehicle), family vehicle. Competitors 2002: Renault Espace, Ford Galaxy, Volkswagen Sharan, SEAT Alhambra. Key Features Vehicle Purpose: Designed for maximum passenger and cargo versatility, comfort for long journeys. Manual Benefit: Empowers owners with knowledge to perform repairs, saving money and providing a hands-on experience. Manual Benefit Technical Authenticity: Contains the exact same information used by dealership technicians. 📋 Manual Details Coverage Areas Coverage Scope: Complete official full service repair manual for the Citroën Evasion 2.0i 16V 2002. Model Coverage: All models and all repairs A-Z for the specified model year and engine variant. Page Count Page Count Estimate: Not explicitly stated, but described as 'complete' and extensive, implying several hundred pages. Manual Type Manual Type: Service Repair Manual Source: Official Factory Documentation Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, timing, lubrication system, cooling system. Engine Electrical: Ignition system, fuel injection system (EFI), starting system, charging system, sensor diagnostics. Transmission: Manual and automatic transmission repair, clutch, gearbox, differential, drive axles. Suspension: Front and rear suspension, shock absorbers, springs, bushings, steering linkage. Brakes: Brake system diagnostics, hydraulic components, ABS, parking brake, brake pads, rotors. Electrical System: Wiring schematics, lighting systems, power windows, central locking, instrument cluster, body control modules. Body And Chassis: Body panel removal/installation, interior trim, exterior components, glass, chassis components, rustproofing. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Fuel System: Fuel tank, fuel pump, fuel lines, fuel filter, injectors. Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes. Procedures Included Maintenance Procedures: Routine maintenance, oil changes, filter replacements, spark plug replacement, fluid checks. Diagnostic Procedures: Troubleshooting guides, fault code interpretation, step-by-step diagnostic routines. Repair Procedures: Detailed instructions for component removal, repair, and reinstallation for all major systems. Wiring Schematics: Complete electrical wiring diagrams for various circuits and components. Specifications: Torque specifications, fluid capacities, electrical specifications, engine data. Illustrations Diagrams: Numerous diagrams, drawings, and pictures to aid in understanding procedures. Special Tools: Identification of required specialized tools for specific repair procedures. Technical Depth Depth Of Coverage: Complete, from basic maintenance to complex diagnostics and full rebuilds. Designed for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF for efficient information retrieval. Print Quality Print Capabilities: Full printable, allowing users to print specific pages or entire sections. Zoom Functionality: YES - Images and diagrams can be enlarged for detailed viewing. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format, printable on user's choice of paper) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated petrol Engine Displacement: 1997 cc (2.0 liters) Engine Code: EW10J4 Valvetrain: DOHC (Dual Overhead Camshafts), 4 valves per cylinder Performance Horsepower Output: Approx. 136 hp (100 kW) at 6000 rpm Torque Output: Approx. 192 Nm (142 lb-ft) at 4100 rpm Fuel System Fuel Delivery: Multi-point electronic fuel injection (MPI) Fuel Type: Unleaded Petrol (RON 95 recommended) Other Engine Cooling: Liquid-cooled Emission Control: Catalytic converter, Lambda sensors 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Clutch Type: Hydraulically operated, dry single-plate clutch (for manual transmission) Transmission Fluid Manual: Refer to manual for specific SAE viscosity grade and API classification (e.g., SAE 75W-80 GL-5). Transmission Fluid Automatic: Refer to manual for specific ATF type (e.g., LT 71141 or equivalent). 📐 Dimensions Exterior Length: Approx. 4695 mm Width: Approx. 1835 mm Height: Approx. 1720 mm Wheelbase: Approx. 2820 mm Weights Curb Weight: Approx. 1500-1600 kg (depending on configuration) Gross Vehicle Weight: Refer to vehicle compliance plate (typically around 2200-2300 kg) Cargo Luggage Capacity Min: Approx. 337 liters (with 7 seats up) Luggage Capacity Max: Approx. 1867 liters (with rear seats removed/folded) 🛡️ Safety Features Ratings Euro Ncap Rating: The Citroën Evasion (or its platform siblings like Fiat Ulysse, Lancia Zeta, Peugeot 806, SEAT Alhambra, VW Sharan) achieved a Euro NCAP rating of 3 stars in its time, though specific ratings for the 2002 facelifted models might vary or not be directly available from older tests. Active Features ABS: Standard Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution). Traction Control: Optional Traction Control System (TCS) or Electronic Stability Program (ESP) depending on trim level. Passive Features Airbags: Driver and front passenger airbags standard, optional side airbags. Seat Belts: All seats equipped with three-point seat belts and pre-tensioners for front seats. Child Safety: ISOFIX child seat anchorage points. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with speaker system, often with...
The Citroën Evasion (or its platform siblings like Fiat Ulysse, Lancia Zeta, Peugeot 806, SEAT Alhambra, VW Sharan) achieved a Euro NCAP rating of 3 stars in its time, though specific ratings for the 2002 facelifted models might vary or not be directly available from older tests.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) with EBD (Electronic Brakeforce Distribution).
Traction Control:
Optional Traction Control System (TCS) or Electronic Stability Program (ESP) depending on trim level.
Passive Features
Airbags:
Driver and front passenger airbags standard, optional side airbags.
Seat Belts:
All seats equipped with three-point seat belts and pre-tensioners for front seats.
Child Safety:
ISOFIX child seat anchorage points.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with speaker system, often with steering wheel audio controls.
Driver Assistance
Cruise Control:
Optional cruise control system.
Connectivity
Central Locking:
Remote central locking system.
Comfort Features
Climate Control:
Manual or automatic climate control (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km or 12 months, whichever comes first (refer to manual for exact specification).
Timing Belt Interval:
Critical component; typically recommended replacement every 100,000 km or 5 years (refer to manual for precise interval for EW10J4 engine).
Fluid Specifications
Engine Oil Specification:
Refer to manual for correct viscosity grade (e.g., 5W-40 or 10W-40) and API/ACEA specifications (e.g., ACEA A3/B3 or A3/B4).
Coolant Specification:
Ethylene glycol-based coolant with anti-corrosion additives, typically a long-life formula (e.g., PSA Group specification).
Brake Fluid Specification:
DOT 4
Power Steering Fluid:
Refer to manual for specific type (likely a proprietary Citroën fluid or Dexron III equivalent).
Known Issues
Common Issues:
Potential issues may include minor electrical gremlins, wear on suspension components, occasional catalytic converter issues, and door mechanism wear due to frequent use of sliding doors.
Timing Belt Warning:
Failure of the timing belt or tensioner can cause severe engine damage; adherence to replacement intervals is crucial.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Citroën is known for its innovative designs, comfortable ride (Hydropneumatic suspension historically), and practical, often avant-garde vehicles.
Model Evolution
Seicento Platform:
The Evasion was part of the SECA (Société Européenne de Construction Automobile) project, a joint venture with Fiat, Lancia, and Peugeot, leading to siblings like the Fiat Ulysse, Lancia Zeta, and Peugeot 806.
Facelift 2002:
The 2002 model year typically represents a facelifted version of the original Evasion, introducing minor styling updates, improved features, and potentially updated engine options.
Production
Production Period:
1994-2002
Manufacturing Plant:
Sevel Nord plant in Hordain, France (joint venture)
🏆 Awards & Recognition
Recognitions
No Major Awards Listed:
Specific major awards for the 2002 Evasion are not widely documented, but its siblings from the SECA project were generally well-received for their practicality and space.