Corvette 305 327 1966 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Chevrolet Model: Corvette Year: 1966 Engine Codes Covered: 305, 327 Codes Chassis Code: C2 (Second Generation) 👋 Introduction Market Position Target Audience: Classic car enthusiasts, restoration shops, mechanics specializing in vintage American vehicles Competitive Analysis Value Proposition: Essential resource for maintaining, diagnosing, and restoring a highly collectible 1966 Corvette, offering detailed factory-level information often unavailable elsewhere. Key Features Authenticity: Directly based on original factory service documentation, ensuring accuracy and completeness. Comprehensiveness: Covers all major mechanical, electrical, and body systems, providing a holistic approach to vehicle care. 📋 Manual Details Coverage Areas Engines Covered: 305 cubic inch (5.0L), 327 cubic inch (5.4L) V8 variants Trim Levels Covered: All Transmissions Covered: All (including manual and automatic options) Page Count Estimated Page Count: Approx. 800-1200 pages (typical for comprehensive workshop manuals of this era, exact count not specified) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, overhaul, cylinder heads, pistons, crankshaft, camshaft, timing, lubrication system, cooling system Fuel System: Fuel tank, fuel pump, fuel lines, carburetor(s) (e.g., Rochester Quadrajet, Holley), fuel filter, emission control systems (if applicable) Ignition System: Distributor, ignition coil, spark plugs, wiring, timing adjustment Transmission Manual: Clutch, flywheel, transmission case, gears, synchronizers, shift linkage, overhaul procedures Transmission Automatic: Powerglide (if applicable), THM (Turbo-Hydra-Matic) transmission service, torque converter, hydraulic system, overhaul Drivetrain: Driveshaft, universal joints, rear axle assembly, differential, half-shafts, wheel bearings Suspension: Front suspension (upper and lower control arms, ball joints, tie rods, springs, shocks), rear suspension (leaf springs, trailing arms, shocks) Steering: Steering column, steering gear box (manual and power steering), power steering pump, hoses, linkages Brakes: Front disc brakes (calipers, rotors, pads), rear drum brakes (wheel cylinders, shoes, drums), master cylinder, brake lines, parking brake system Electrical System: Wiring diagrams, battery, alternator/generator, starter motor, lights, gauges, switches, fuses, relays, body wiring harness Body And Chassis: Frame, body panels, doors, hood, trunk, interior trim, weatherstripping, glass replacement, body repair techniques Heating And Air Conditioning: HVAC system components, blower motor, heater core, A/C compressor, refrigerant lines, controls (if equipped) Procedures Included Routine Maintenance: Oil changes, filter replacements, tune-ups, lubrication, brake fluid flush, coolant flush Diagnostic Troubleshooting: Systematic troubleshooting guides for common problems, symptom-based diagnostics Component Overhaul: Complete rebuild procedures for engines, transmissions, carburetors, brake systems, etc. Adjustments: Valve lash adjustment, ignition timing, carburetor adjustments, brake adjustments, clutch adjustment Special Tools And Equipment: Identification and usage of specialized tools required for specific repairs Torque Specifications: Detailed torque values for all critical fasteners Alignment Specifications: Wheel alignment angles, caster, camber, toe Electrical Troubleshooting Charts: Flowcharts and diagnostic trees for electrical issues Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and transmission rebuilds Diagnostic Level: Advanced, covering internal component diagnostics and repair Repair Procedures: Step-by-step illustrated repair instructions 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable, facilitating quick information retrieval Print Quality Image Resolution: High resolution (typical for professional workshop manuals), clear diagrams and illustrations Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Options: 305ci (5.0L) V8, 327ci (5.4L) V8 327 Engine Variants: L79 (350hp), L36 (390hp), L68 (425hp - Tri-Power) 305 Engine Details: While less common for the 1966 Corvette (more prominent in later years or other GM models), if present, it would likely be a 2-barrel or 4-barrel carbureted V8. Performance Horsepower Range: Approximately 300 hp to 425 hp depending on engine and options Torque Range: Approximately 360 lb-ft to 460 lb-ft depending on engine and options Fuel System Carburetor Types: Single 4-barrel (e.g., Rochester Quadrajet) or Triple 2-barrel (Holley for L68 'Tri-Power') Fuel Octane Recommendation: Premium unleaded (91+ octane) or leaded gasoline, depending on original factory specifications and engine configuration. 🔧 Transmission Standard Standard Transmission: 4-speed manual (e.g., BorgWarner T-10) Optional Optional Transmission: 2-speed Powerglide automatic, 3-speed Turbo-Hydra-Matic (THM) Features Clutch Type: Single dry plate diaphragm spring clutch for manual transmissions Gear Ratios Manual: Varies by specific 4-speed transmission model, typically close-ratio options available. Transmission Fluid Manual: GL-4 gear oil (e.g., SAE 80W-90) Transmission Fluid Automatic: Dexron-III/Mercon compatible fluid (or equivalent Type A Suffix A for original specifications) 📐 Dimensions Exterior Wheelbase: 98 inches (2489 mm) Overall Length: 175.2 inches (4449 mm) Overall Width: 69.6 inches (1768 mm) Overall Height: 47.7 inches (1212 mm) Weights Curb Weight: Approx. 3,100 - 3,400 lbs (1406 - 1542 kg), varies by engine and options Gross Vehicle Weight Rating: Not typically published in detail for performance cars of this era, focus is on chassis strength. Cargo Trunk Volume: Approximately 10.4 cubic feet (294 L) 🛡️ Safety Features Ratings Crash Test Data: No standardized crash testing equivalent to modern NCAP ratings existed for this era. Structural integrity based on robust chassis...
Classic car enthusiasts, restoration shops, mechanics specializing in vintage American vehicles
Competitive Analysis
Value Proposition:
Essential resource for maintaining, diagnosing, and restoring a highly collectible 1966 Corvette, offering detailed factory-level information often unavailable elsewhere.
Key Features
Authenticity:
Directly based on original factory service documentation, ensuring accuracy and completeness.
Comprehensiveness:
Covers all major mechanical, electrical, and body systems, providing a holistic approach to vehicle care.
📋 Manual Details
Coverage Areas
Engines Covered:
305 cubic inch (5.0L), 327 cubic inch (5.4L) V8 variants
Trim Levels Covered:
All
Transmissions Covered:
All (including manual and automatic options)
Page Count
Estimated Page Count:
Approx. 800-1200 pages (typical for comprehensive workshop manuals of this era, exact count not specified)
Identification and usage of specialized tools required for specific repairs
Torque Specifications:
Detailed torque values for all critical fasteners
Alignment Specifications:
Wheel alignment angles, caster, camber, toe
Electrical Troubleshooting Charts:
Flowcharts and diagnostic trees for electrical issues
Technical Depth
Depth Of Coverage:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Diagnostic Level:
Advanced, covering internal component diagnostics and repair
Repair Procedures:
Step-by-step illustrated repair instructions
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable, facilitating quick information retrieval
Print Quality
Image Resolution:
High resolution (typical for professional workshop manuals), clear diagrams and illustrations
Binding Type
Binding Type:
N/A (Digital PDF Download)
Paper Type
Paper Type:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
305ci (5.0L) V8, 327ci (5.4L) V8
327 Engine Variants:
L79 (350hp), L36 (390hp), L68 (425hp - Tri-Power)
305 Engine Details:
While less common for the 1966 Corvette (more prominent in later years or other GM models), if present, it would likely be a 2-barrel or 4-barrel carbureted V8.
Performance
Horsepower Range:
Approximately 300 hp to 425 hp depending on engine and options
Torque Range:
Approximately 360 lb-ft to 460 lb-ft depending on engine and options
Fuel System
Carburetor Types:
Single 4-barrel (e.g., Rochester Quadrajet) or Triple 2-barrel (Holley for L68 'Tri-Power')
Fuel Octane Recommendation:
Premium unleaded (91+ octane) or leaded gasoline, depending on original factory specifications and engine configuration.
Single dry plate diaphragm spring clutch for manual transmissions
Gear Ratios Manual:
Varies by specific 4-speed transmission model, typically close-ratio options available.
Transmission Fluid Manual:
GL-4 gear oil (e.g., SAE 80W-90)
Transmission Fluid Automatic:
Dexron-III/Mercon compatible fluid (or equivalent Type A Suffix A for original specifications)
📐 Dimensions
Exterior
Wheelbase:
98 inches (2489 mm)
Overall Length:
175.2 inches (4449 mm)
Overall Width:
69.6 inches (1768 mm)
Overall Height:
47.7 inches (1212 mm)
Weights
Curb Weight:
Approx. 3,100 - 3,400 lbs (1406 - 1542 kg), varies by engine and options
Gross Vehicle Weight Rating:
Not typically published in detail for performance cars of this era, focus is on chassis strength.
Cargo
Trunk Volume:
Approximately 10.4 cubic feet (294 L)
🛡️ Safety Features
Ratings
Crash Test Data:
No standardized crash testing equivalent to modern NCAP ratings existed for this era. Structural integrity based on robust chassis design for its time.
Active Features
Active Safety Features:
Disc brakes (standard on front, optional on rear), robust chassis for handling.
Degradation of wiring insulation, faulty switches, grounds, and voltage regulator issues are common in older vehicles.
Carburetor Tuning:
Carburetors (especially multi-carb setups) require regular tuning and rebuilding due to wear and gumming.
Suspension Wear:
Ball joints, tie rod ends, and bushings can wear over time, affecting steering and alignment.
📚 Vehicle History
Brand Heritage
Chevrolet Legacy:
Chevrolet, founded in 1911, has a long history of producing accessible performance vehicles and iconic sports cars.
Model Evolution
Corvette C2 Generation:
The C2 generation (1963-1967) is renowned for its Sting Ray styling, independent rear suspension, and the introduction of the iconic split-window coupe in '63 (unique to that year).
1966 Model Year Changes:
Key changes for 1966 included the removal of the controversial split rear window, introduction of the L79 327/350 hp engine, and updated interior/exterior trim.
Production
Production Years C2:
1963-1967
1966 Production Volume:
27,741 units
Manufacturing Location:
St. Louis, Missouri, USA
🏆 Awards & Recognition
Recognitions
Collectible Status:
Highly collectible, considered a 'Blue Chip' classic car, consistently appreciating in value.
Iconic Design:
The C2 Corvette design is widely acclaimed as one of the most beautiful American cars ever produced, often featured in automotive design retrospectives.
Ratings
Performance Ratings:
Consistently rated as a top-tier sports car of its era, competing with European exotics.