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Daewoo Fino 1991-2001 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Fino Production Years Covered: 1991-2001 Market Segment: Subcompact / City Car 👋 Introduction Market Position Segment Positioning: Economical and practical subcompact vehicle, often targeted towards first-time car buyers or those seeking low running costs. Competitive Analysis Key Competitors: Hyundai Excel, Kia Pride, Suzuki Swift, Ford Festiva, Mazda 121. Key Features Vehicle Attributes: Compact size, fuel efficiency, simple mechanicals, affordability. Manual Value Proposition Target Audience: DIY mechanics, independent repair shops, owners seeking to maintain or repair their Daewoo Fino. Benefit To Owner: Empowers owners with the knowledge to perform routine maintenance, diagnose issues, and execute repairs accurately, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Region Of Origin: Global (Factory) Page Count Estimated Page Count: Extensive (typically 1000+ pages for full factory manuals) Manual Type Type: Factory Service Repair Manual Language Language: English (likely, based on typical factory manual distribution) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System Drivetrain: Transmission (Manual and Automatic), Clutch, Drive Axles, Differentials Chassis: Suspension (Front and Rear), Steering System, Brake System (Hydraulic, ABS if applicable) Electrical: Starting System, Charging System, Lighting System, Ignition System, Instrument Cluster, Audio System, Power Accessories, Body Control Module (BCM), Wiring Diagrams Body: Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System, Bumpers Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Spark Plug Replacement, Belt Replacement Diagnostics: Troubleshooting Guides, Fault Code Interpretation, Symptom-based Diagnostics Repair: Component Removal and Installation, Overhaul Procedures, Adjustments Specifications: Torque Specifications, Clearances, Dimensions, Fluid Capacities, Electrical Specifications Technical Depth Depth: Comprehensive (from basic maintenance to major component overhauls and diagnostics) Diagnostic Tools: Includes procedures for using diagnostic equipment and interpreting sensor data 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable (if scanned from original digital source) Print Quality Print Quality: High Resolution (suitable for printing individual pages or sections) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Examples: Various depending on market and year, likely utilizing GM 'Family 0' or similar small displacement engines (e.g., G13A, G13BA for 1.3L variants). Engine Displacement Displacement Range: Typically 800cc to 1.5L (e.g., 796cc, 1.0L, 1.3L, 1.5L) Engine Configuration Configuration: Inline-3 or Inline-4 cylinder, naturally aspirated Performance Horsepower Range: Approximately 40-85 hp (highly dependent on specific engine and tuning) Torque Range: Approximately 60-110 Nm (highly dependent on specific engine and tuning) Fuel System Fuel Delivery: Carbureted or early multi-point fuel injection (MPI) systems, depending on year and market Engine Management Ignition Type: Distributor-based ignition or Electronic Spark Control (ESC) Engine Cooling Cooling System: Pressurized liquid cooling system Engine Lubrication Oil Type Recommendation: API SG or higher, SAE 10W-30 or 10W-40 (consult manual for precise specifications) Engine Maintenance Spark Plug Part Number Example: NGK BPR5ES or equivalent (verify with manual) 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 3-speed or 4-speed Automatic Transmission (market dependent) Features Clutch Type: Dry, single-plate, diaphragm spring clutch (for manual transmission) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil (verify with manual) Automatic Transmission Fluid: Dexron III or equivalent (verify with manual) 📐 Dimensions Exterior Length Range: Approx. 3.5m - 3.8m Width Range: Approx. 1.5m - 1.6m Height Range: Approx. 1.4m - 1.5m Weights Curb Weight Range: Approx. 750 - 950 kg Gross Vehicle Weight Rating: Typically around 1300 - 1500 kg Cargo Cargo Capacity: Limited, typical of subcompact hatchbacks, with fold-down rear seats expanding utility. 🛡️ Safety Features Ratings Crash Test Data: Limited official global crash test data available for this specific model and era; focus on basic safety features. Active Features Braking System: Front disc brakes, Rear drum brakes. ABS typically optional or unavailable on lower trims. Stability Control: Not commonly equipped. Passive Features Airbags: Driver airbag standard on later models or higher trims; passenger airbag less common. Seatbelts: Standard three-point seatbelts in the front, lap belts in the rear (may vary by market). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player; CD players were rare or aftermarket. Speakers: Typically 2 or 4 speakers. Driver Assistance Cruise Control: Optional on higher trim levels or specific markets. Connectivity Auxiliary Input: Not standard, typically requires aftermarket modifications. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 7,500 miles or 6 months, whichever comes first (consult manual for precise recommendation). Air Filter Replacement: Every 15,000 - 20,000 miles or annually. Spark Plug Replacement: Every 20,000 - 30,000 miles (for standard plugs); longer for platinum/iridium if equipped. Timing Belt Replacement: Critical for interference engines; typically 60,000 - 90,000 miles or 5-7 years. **Crucial to verify engine type and interval in the manual.** Fluid Specifications Coolant Type: Ethylene glycol based, with appropriate corrosion...
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Daewoo Fino 1991-2001 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Fino
Production Years Covered:
1991-2001
Market Segment:
Subcompact / City Car
👋 Introduction
Market Position
Segment Positioning:
Economical and practical subcompact vehicle, often targeted towards first-time car buyers or those seeking low running costs.
Competitive Analysis
Key Competitors:
Hyundai Excel, Kia Pride, Suzuki Swift, Ford Festiva, Mazda 121.
Key Features
Vehicle Attributes:
Compact size, fuel efficiency, simple mechanicals, affordability.
Manual Value Proposition
Target Audience:
DIY mechanics, independent repair shops, owners seeking to maintain or repair their Daewoo Fino.
Benefit To Owner:
Empowers owners with the knowledge to perform routine maintenance, diagnose issues, and execute repairs accurately, saving time and money.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Region Of Origin:
Global (Factory)
Page Count
Estimated Page Count:
Extensive (typically 1000+ pages for full factory manuals)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (likely, based on typical factory manual distribution)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System
Drivetrain:
Transmission (Manual and Automatic), Clutch, Drive Axles, Differentials
Chassis:
Suspension (Front and Rear), Steering System, Brake System (Hydraulic, ABS if applicable)
Electrical:
Starting System, Charging System, Lighting System, Ignition System, Instrument Cluster, Audio System, Power Accessories, Body Control Module (BCM), Wiring Diagrams
Body:
Body Panels, Doors, Windows, Seats, Interior Trim, HVAC System, Bumpers
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Spark Plug Replacement, Belt Replacement
Diagnostics:
Troubleshooting Guides, Fault Code Interpretation, Symptom-based Diagnostics
Repair:
Component Removal and Installation, Overhaul Procedures, Adjustments
Specifications:
Torque Specifications, Clearances, Dimensions, Fluid Capacities, Electrical Specifications
Technical Depth
Depth:
Comprehensive (from basic maintenance to major component overhauls and diagnostics)
Diagnostic Tools:
Includes procedures for using diagnostic equipment and interpreting sensor data
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable (if scanned from original digital source)
Print Quality
Print Quality:
High Resolution (suitable for printing individual pages or sections)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
Various depending on market and year, likely utilizing GM 'Family 0' or similar small displacement engines (e.g., G13A, G13BA for 1.3L variants).
Engine Displacement
Displacement Range:
Typically 800cc to 1.5L (e.g., 796cc, 1.0L, 1.3L, 1.5L)
Engine Configuration
Configuration:
Inline-3 or Inline-4 cylinder, naturally aspirated
Performance
Horsepower Range:
Approximately 40-85 hp (highly dependent on specific engine and tuning)
Torque Range:
Approximately 60-110 Nm (highly dependent on specific engine and tuning)
Fuel System
Fuel Delivery:
Carbureted or early multi-point fuel injection (MPI) systems, depending on year and market
Engine Management
Ignition Type:
Distributor-based ignition or Electronic Spark Control (ESC)
Engine Cooling
Cooling System:
Pressurized liquid cooling system
Engine Lubrication
Oil Type Recommendation:
API SG or higher, SAE 10W-30 or 10W-40 (consult manual for precise specifications)
Engine Maintenance
Spark Plug Part Number Example:
NGK BPR5ES or equivalent (verify with manual)
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
3-speed or 4-speed Automatic Transmission (market dependent)
Features
Clutch Type:
Dry, single-plate, diaphragm spring clutch (for manual transmission)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil (verify with manual)
Automatic Transmission Fluid:
Dexron III or equivalent (verify with manual)
📐 Dimensions
Exterior
Length Range:
Approx. 3.5m - 3.8m
Width Range:
Approx. 1.5m - 1.6m
Height Range:
Approx. 1.4m - 1.5m
Weights
Curb Weight Range:
Approx. 750 - 950 kg
Gross Vehicle Weight Rating:
Typically around 1300 - 1500 kg
Cargo
Cargo Capacity:
Limited, typical of subcompact hatchbacks, with fold-down rear seats expanding utility.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official global crash test data available for this specific model and era; focus on basic safety features.
Active Features
Braking System:
Front disc brakes, Rear drum brakes. ABS typically optional or unavailable on lower trims.
Stability Control:
Not commonly equipped.
Passive Features
Airbags:
Driver airbag standard on later models or higher trims; passenger airbag less common.
Seatbelts:
Standard three-point seatbelts in the front, lap belts in the rear (may vary by market).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player; CD players were rare or aftermarket.
Speakers:
Typically 2 or 4 speakers.
Driver Assistance
Cruise Control:
Optional on higher trim levels or specific markets.
Connectivity
Auxiliary Input:
Not standard, typically requires aftermarket modifications.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 7,500 miles or 6 months, whichever comes first (consult manual for precise recommendation).
Air Filter Replacement:
Every 15,000 - 20,000 miles or annually.
Spark Plug Replacement:
Every 20,000 - 30,000 miles (for standard plugs); longer for platinum/iridium if equipped.
Timing Belt Replacement:
Critical for interference engines; typically 60,000 - 90,000 miles or 5-7 years. **Crucial to verify engine type and interval in the manual.**
Fluid Specifications
Coolant Type:
Ethylene glycol based, with appropriate corrosion inhibitors (e.g., green or yellow coolant, consult manual).
Fluid Capacities
Engine Oil Capacity:
Approx. 3.0 - 3.5 liters (including filter, verify with manual).
Engine Coolant Capacity:
Approx. 4.0 - 4.5 liters (verify with manual).
Known Issues
Common Problems:
Rust on body panels (especially wheel arches, sills), ignition system faults (coil packs, distributor), fuel system issues (clogged injectors/carburetor), worn suspension components, occasional transmission issues (worn synchros in manual, solenoid issues in automatic).
Electrical Gremlins:
Corroded wiring connectors, faulty grounds, dashboard warning light issues are not uncommon in vehicles of this age.
📚 Vehicle History
Brand Heritage
Daewoo Automotive:
Daewoo Motor Company, a South Korean automaker, was active from 1982 to 2011, known for producing a range of passenger cars, often based on licensed GM platforms.
Model Evolution
Fino Origin:
The Daewoo Fino was a rebadged version of the Pontiac Firefly / Suzuki Cultus / Suzuki Swift, reflecting Daewoo's strategy of utilizing global platforms.
Production
Manufacturing Locations:
Primarily South Korea, with potential assembly in other markets where Daewoo operated.
Production Discontinuation:
Production ceased with Daewoo's restructuring and eventual acquisition by General Motors.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
Generally not a recipient of major automotive awards, valued primarily for its affordability and utility in its segment.
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