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Daewoo Fino 1996 Workshop Repair Service Manual

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$133.00
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The Daewoo Fino is a subcompact car produced in 1996, known for its compact and utilitarian design, prioritizing maneuverability and fuel efficiency. Originally based on the Suzuki Alto platform, this model is recognized for its affordability and economical running costs, making it a practical choice for budget-conscious consumers and urban commuters. Its simple and reliable mechanical components have contributed to its reputation as a straightforward vehicle. This comprehensive workshop repair service manual provides detailed guidance for all aspects of the Daewoo Fino. It covers in-depth information on engine diagnosis and repair, transmission service for both manual and automatic variants, braking system maintenance, suspension and steering upkeep, and the entire electrical system, including wiring diagrams. Additionally, the manual offers step-by-step troubleshooting procedures, preventative maintenance schedules, and technical specifications essential for maintaining and repairing all models, engines, trims, and transmissions. 🏷️ Basic Information Identification Make: Daewoo Model: Fino Year: 1996 👋 Introduction Market Position Segment: Subcompact car (city car/supermini) Target Audience: Budget-conscious consumers, urban commuters Competitive Analysis Key Competitors: Suzuki Alto, Hyundai Atos, Kia Pride (subsequent models), Mitsubishi Minica Key Features Design: Compact and utilitarian design, prioritizing maneuverability and fuel efficiency Affordability: Known for its low purchase price and economical running costs Reliability: Generally perceived as a simple and reliable vehicle, particularly the mechanical components 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: True Page Count Estimated Pages: Hundreds (typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Service Manual Language Language: English (presumed based on product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul procedures for all engine variants Transmission: Service and repair for both manual and automatic transmission types Braking System: Diagnosis, repair, and adjustment of hydraulic and mechanical braking components Suspension Steering: Maintenance and repair of suspension struts, springs, bushings, tie rods, and steering rack Electrical System: Comprehensive wiring diagrams, component testing, and troubleshooting for the entire electrical system Fuel System: Fuel injection system diagnosis, pump and injector service, fuel tank and line maintenance Cooling System: Radiator, water pump, thermostat, and fan system service and repair Exhaust System: Catalytic converter, muffler, and pipe replacement and repair Body And Chassis: Panel repair, door mechanisms, glass replacement, and chassis alignment procedures HVAC System: Air conditioning and heating system diagnosis and repair Interior Trim: Removal and installation of interior panels, seats, and dashboard components Procedures Included Preventative Maintenance: Detailed service schedules, oil change procedures, filter replacement, and fluid checks Troubleshooting Diagnostics: Step-by-step diagnostic charts for common and uncommon faults across all systems Engine Repair: Engine rebuild procedures, cylinder head service, piston and ring replacement, timing belt/chain replacement Transmission Repair: Clutch replacement, gearbox overhaul, automatic transmission fluid service and component replacement Brake System Repair: Brake pad and rotor replacement, caliper overhaul, brake fluid flush and bleed Suspension Steering Repair: Shock absorber replacement, ball joint and control arm service, steering column repair Electrical Troubleshooting: Diagnosis of starting system issues, charging system faults, lighting problems, and sensor failures Fuel System Service: Fuel pump pressure testing, injector cleaning, fuel filter replacement Cooling System Service: Thermostat testing, coolant flush and refill, water pump replacement Bodywork Repair: Dent repair, panel replacement, rust prevention and treatment procedures HVAC Service: Refrigerant recharging, compressor replacement, evaporator and heater core service Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission overhauls Diagnostic Detail: Advanced diagnostic procedures, including specific fault codes and their meanings Torque Specifications: Precise torque values for all critical fasteners Clearances Tolerances: Engine component clearances and bearing tolerances for rebuilds Electrical Schematics: Detailed wiring diagrams for all vehicle systems Specifications Data: Comprehensive tables of all technical specifications and data 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable (common for professionally created PDFs) Print Quality Printability: High-quality scans suitable for printing individual pages or the entire manual Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, SOHC (Single Overhead Camshaft) Engine Code: Likely G10A or similar variation Displacement: 993 cc (1.0 Liters) Performance Horsepower: Approx. 52-55 PS (38-40 kW) at around 6000 rpm Torque: Approx. 76-80 Nm (56-59 lb-ft) at around 3500-4000 rpm Fuel System Fuel Delivery: Carburetor or early electronic fuel injection (EFI) depending on market and specific variant Fuel Type: Unleaded Gasoline Engine Management Ignition System: Electronic Ignition (Distributor-less in some later variants) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 3-speed Automatic Transmission (less common) Features Clutch Type: Single Dry Plate, Cable Operated Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil Automatic Transmission Fluid: Dexron III or equivalent 📐 Dimensions Exterior Length: Approx. 3,200-3,300 mm Width: Approx. 1,430-1,450 mm Height: Approx. 1,460-1,490 mm Wheelbase Wheelbase: Approx. 2,170-2,180 mm Weights Curb Weight: Approx. 700-750 kg Gross Vehicle Weight Rating:...
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Daewoo Fino 1996 Workshop Repair Service ManualDaewoo Fino 1996 Workshop Repair Service ManualDaewoo Fino 1996 Workshop Repair Service ManualDaewoo Fino 1996 Workshop Repair Service Manual
The Daewoo Fino is a subcompact car produced in 1996, known for its compact and utilitarian design, prioritizing maneuverability and fuel efficiency. Originally based on the Suzuki Alto platform, this model is recognized for its affordability and economical running costs, making it a practical choice for budget-conscious consumers and urban commuters. Its simple and reliable mechanical components have contributed to its reputation as a straightforward vehicle. This comprehensive workshop repair service manual provides detailed guidance for all aspects of the Daewoo Fino. It covers in-depth information on engine diagnosis and repair, transmission service for both manual and automatic variants, braking system maintenance, suspension and steering upkeep, and the entire electrical system, including wiring diagrams. Additionally, the manual offers step-by-step troubleshooting procedures, preventative maintenance schedules, and technical specifications essential for maintaining and repairing all models, engines, trims, and transmissions.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Fino
Year:
1996
👋 Introduction
Market Position
Segment:
Subcompact car (city car/supermini)
Target Audience:
Budget-conscious consumers, urban commuters
Competitive Analysis
Key Competitors:
Suzuki Alto, Hyundai Atos, Kia Pride (subsequent models), Mitsubishi Minica
Key Features
Design:
Compact and utilitarian design, prioritizing maneuverability and fuel efficiency
Affordability:
Known for its low purchase price and economical running costs
Reliability:
Generally perceived as a simple and reliable vehicle, particularly the mechanical components
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
True
Page Count
Estimated Pages:
Hundreds (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English (presumed based on product description)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul procedures for all engine variants
Transmission:
Service and repair for both manual and automatic transmission types
Braking System:
Diagnosis, repair, and adjustment of hydraulic and mechanical braking components
Suspension Steering:
Maintenance and repair of suspension struts, springs, bushings, tie rods, and steering rack
Electrical System:
Comprehensive wiring diagrams, component testing, and troubleshooting for the entire electrical system
Fuel System:
Fuel injection system diagnosis, pump and injector service, fuel tank and line maintenance
Cooling System:
Radiator, water pump, thermostat, and fan system service and repair
Exhaust System:
Catalytic converter, muffler, and pipe replacement and repair
Body And Chassis:
Panel repair, door mechanisms, glass replacement, and chassis alignment procedures
HVAC System:
Air conditioning and heating system diagnosis and repair
Interior Trim:
Removal and installation of interior panels, seats, and dashboard components
Procedures Included
Preventative Maintenance:
Detailed service schedules, oil change procedures, filter replacement, and fluid checks
Troubleshooting Diagnostics:
Step-by-step diagnostic charts for common and uncommon faults across all systems
Engine Repair:
Engine rebuild procedures, cylinder head service, piston and ring replacement, timing belt/chain replacement
Transmission Repair:
Clutch replacement, gearbox overhaul, automatic transmission fluid service and component replacement
Brake System Repair:
Brake pad and rotor replacement, caliper overhaul, brake fluid flush and bleed
Suspension Steering Repair:
Shock absorber replacement, ball joint and control arm service, steering column repair
Electrical Troubleshooting:
Diagnosis of starting system issues, charging system faults, lighting problems, and sensor failures
Fuel System Service:
Fuel pump pressure testing, injector cleaning, fuel filter replacement
Cooling System Service:
Thermostat testing, coolant flush and refill, water pump replacement
Bodywork Repair:
Dent repair, panel replacement, rust prevention and treatment procedures
HVAC Service:
Refrigerant recharging, compressor replacement, evaporator and heater core service
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission overhauls
Diagnostic Detail:
Advanced diagnostic procedures, including specific fault codes and their meanings
Torque Specifications:
Precise torque values for all critical fasteners
Clearances Tolerances:
Engine component clearances and bearing tolerances for rebuilds
Electrical Schematics:
Detailed wiring diagrams for all vehicle systems
Specifications Data:
Comprehensive tables of all technical specifications and data
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable (common for professionally created PDFs)
Print Quality
Printability:
High-quality scans suitable for printing individual pages or the entire manual
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, SOHC (Single Overhead Camshaft)
Engine Code:
Likely G10A or similar variation
Displacement:
993 cc (1.0 Liters)
Performance
Horsepower:
Approx. 52-55 PS (38-40 kW) at around 6000 rpm
Torque:
Approx. 76-80 Nm (56-59 lb-ft) at around 3500-4000 rpm
Fuel System
Fuel Delivery:
Carburetor or early electronic fuel injection (EFI) depending on market and specific variant
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Electronic Ignition (Distributor-less in some later variants)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (less common)
Features
Clutch Type:
Single Dry Plate, Cable Operated
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Automatic Transmission Fluid:
Dexron III or equivalent
📐 Dimensions
Exterior
Length:
Approx. 3,200-3,300 mm
Width:
Approx. 1,430-1,450 mm
Height:
Approx. 1,460-1,490 mm
Wheelbase
Wheelbase:
Approx. 2,170-2,180 mm
Weights
Curb Weight:
Approx. 700-750 kg
Gross Vehicle Weight Rating:
Approx. 1100-1200 kg
Interior
Seating Capacity:
4 passengers
Cargo
Trunk Volume:
Limited, typically designed for urban utility
🛡️ Safety Features
Ratings
Crash Test Data:
Limited published data, likely below modern standards
Active Features
ABS:
Optional or not available on base models
Traction Control:
Not typically available
Passive Features
Airbags:
Driver airbag standard on some trims, passenger airbag rare
Seatbelts:
Front and rear seatbelts
Body Structure:
Designed to basic safety standards of the era
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with cassette player
Speakers:
Typically 2 or 4 speakers
Driver Assistance
Cruise Control:
Not typically available
Connectivity
Bluetooth Usb:
Not available
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 km or 6-12 months, whichever comes first
Oil Filter Replacement:
At every oil change
Air Filter Replacement:
Every 15,000-20,000 km
Spark Plug Replacement:
Every 20,000-30,000 km (depending on type)
Timing Belt Replacement:
Critical: Every 60,000-80,000 km or 4-5 years (if equipped with a timing belt)
Fluid Specifications
Engine Oil:
API SJ/SL, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity)
Coolant:
Ethylene glycol-based coolant, 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II/III (if equipped with power steering)
Known Issues
Engine Idle Roughness:
Common with carbureted models, often due to carburetor adjustment or vacuum leaks
Timing Belt Failure:
High risk of catastrophic engine damage if not replaced on schedule
Rust:
Susceptible to rust, especially in the wheel arches, sills, and floor pans, due to age and environment
Electrical Gremlins:
Older wiring and connections can lead to intermittent issues with lights, sensors, or accessories
Clutch Wear:
Clutch wear is a common maintenance item, especially in urban driving
📚 Vehicle History
Brand Heritage
Daewoo Motors:
South Korean manufacturer, originally part of the Daewoo Group, later acquired by GM Korea
Model Evolution
Fino Origin:
Based on the Suzuki Alto platform (licensing agreement with Suzuki)
Fino Generations:
Primarily represented the fifth generation Suzuki Alto (1994-1998) as Daewoo Fino
Production
Production Period:
Mid-1990s (specifically around 1996 for this model)
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Market Reputation:
Known for value and basic functionality rather than accolades
Ratings
Consumer Reports:
Limited historical data from major consumer rating agencies for this specific model/year
Certifications
Emissions Standards:
Meets emissions standards relevant to the South Korean market in 1996
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