Basic Information Identification Make: Daewoo Model: Kalos Model Years Covered: 2002, 2003, 2004, 2005, 2006 Codes Internal Code Reference: DE-KL-0206-SRM Introduction Market Position Vehicle Segment: Subcompact / Compact Car Target Audience: DIY mechanics, independent repair shops, and Daewoo owners seeking in-depth repair knowledge. Competitive Analysis Manual Value Proposition: Provides professional-grade repair information for a vehicle that may have limited dealer support over time, enabling cost-effective maintenance. Key Features Content Scope: Extensive coverage across all major vehicle systems, mirroring official factory service manuals. Practicality: Digital format prevents grease stains and allows for easy page printing of specific sections. Illustrations: Includes hundreds of illustrations for visual guidance. Manual Details Coverage Areas Primary Focus: Service and Repair Geographic Coverage: Global (Mechanic-grade documentation) Page Count Estimated Pages: Over 5000 Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF (Digital Download) Manual Coverage Systems Covered Powertrain: Engine Overhaul and Rebuilding, Timing Belt Replacement, Engine Performance, Transmission Information Chassis: Brakes, Suspension, Front End Procedures and Specifications, U-Joint and CV-Joint Service Procedures Electrical And HVAC: Wiring Diagrams, Air Conditioning Service and Capacities, Sunroof Diagnostics: Trouble Codes, Troubleshooting and Diagnostics, Computer Diagnostic Codes Procedures Included Routine Maintenance: Factory Maintenance Schedules and Charts, Serpentine Belt Routings with Diagrams Repair And Rebuild: Engine Overhaul, Transmission Service, Brake Repair, Suspension Repair, CV-Joint Replacement Diagnostics And Troubleshooting: Trouble Code Diagnosis, System Performance Troubleshooting, Electrical Circuit Analysis Technical Depth Detail Level: Comprehensive, mechanic-level detail Diagnostic Coverage: Detailed diagnostic procedures, fault code interpretations, and repair strategies. Rebuild Coverage: In-depth engine and transmission rebuilding procedures, including component specifications. Manual Specifications File Format Digital Format: PDF Searchability: Likely text-searchable PDF (depends on scan quality of original) Print Quality Page Printing: Printable individual pages Binding Type Physical Binding: Not Applicable (Digital Download) Paper Type Physical Paper: Not Applicable (Digital Download) File Delivery Delivery Method: Downloadable ZIP archive Software Requirements Unzipping Software Pc: WinZip (recommended, free version available) Unzipping Software Mac: Archive Utility (built-in OS X) or Stuffit Expander (free) Zoom Functionality Clarity For Details: High (allows zooming for detailed part views) Engine Specifications Primary Engine Engine Family: GM Family 0 (Ecotec) Displacement Liters: 1.4L (approx. 1399 cc) and 1.6L (approx. 1598 cc) Engine Code Examples: F14D3 (1.4L), F16D3 (1.6L) Performance Horsepower 1.4L: Approx. 94 hp @ 6200 rpm (Varies by market/tune) Torque 1.4L: Approx. 95 lb-ft @ 3400 rpm (Varies by market/tune) Horsepower 1.6L: Approx. 106 hp @ 6000 rpm (Varies by market/tune) Torque 1.6L: Approx. 110 lb-ft @ 4000 rpm (Varies by market/tune) Fuel System Induction Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: GM ECU (Specific module varies) Timing System Timing Belt Or Chain: Timing Belt (on most configurations) Timing Belt Replacement Interval: Refer to manual for specific mileage/time interval; typically 60,000-90,000 miles or 5-7 years. Cooling System Coolant Type: GM-spec Dex-Cool (Orange) or equivalent silicate-free coolant Coolant Capacity Liters: Approx. 5.0 - 5.5 Liters (Check manual for exact capacity) Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Manual Fluid Spec: GL-4 gear oil (e.g., SAE 75W-90 or 80W-90 - verify exact specification in manual) Automatic Fluid Spec: Dexron-III or equivalent ATF (verify exact specification in manual) Automatic Fluid Capacity Liters: Approx. 5.5 - 6.5 Liters (for complete fill - check manual) Dimensions Exterior Body Styles: 5-door Hatchback, 4-door Sedan Wheelbase Mm: Approx. 2430 mm Weights Curb Weight Kg Manual: Approx. 1050-1150 kg (Varies by body style and equipment) Curb Weight Kg Automatic: Approx. 1100-1200 kg (Varies by body style and equipment) Safety Features Ratings Crash Test Info: Refer to manual for specific safety equipment and potential crash test data availability. Active Features Braking System: Front Ventilated Discs, Rear Drums (Standard); Optional ABS and Rear Disc Brakes on some trims. Passive Features Airbags: Front airbags standard; side airbags optional on some models. Seatbelts: 3-point seatbelts with pretensioners (front seats). Technology Features Infotainment Audio System: Basic AM/FM/CD audio system, optional premium sound packages available. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) Connectivity Usb Aux Ports: Not typically factory equipped for this generation; aftermarket solutions are common. Maintenance Service Intervals Oil Change Interval Miles: Typically 5,000 - 7,500 miles or 6-12 months (refer to manual for specific recommendation based on driving conditions). Engine Oil Type Viscosity: API SL/SM or higher, SAE 5W-30 or 10W-40 (verify exact specification in manual). Oil Filter Part Number: Generic part numbers common, e.g., PH3506, Z418, equivalent to AC Delco PF1233, Mann W6019, Bosch 0986452025 (Always verify compatibility). Spark Plug Replacement Interval: Refer to manual; typically 60,000 - 100,000 miles for platinum/iridium plugs. Fluid Specifications Brake Fluid Type: DOT 3 or DOT 4 (verify in manual) Power Steering Fluid: GM Power Steering Fluid or equivalent Dexron ATF (verify in manual) Known Issues Common Problems Engine: Timing belt failure (if not replaced on schedule),...