The Daewoo Kalos, produced from 2002 to 2011, is a subcompact automobile that offered practicality and fuel efficiency, making it a popular choice for budget-conscious buyers and new drivers. Available as a 5-door hatchback (T200) or a 4-door sedan (T250), the Kalos was powered by 1.4L or 1.6L gasoline engines, paired with either a 5-speed manual or a 4-speed automatic transmission. Its design emphasized value and accessibility, competing with established models in the segment. Despite some criticisms regarding build quality and driving dynamics compared to rivals, the Kalos provided a functional and affordable transportation solution, with safety features improving over its production run. This comprehensive workshop service repair manual provides detailed information for the Daewoo Kalos, covering model years 2002 through 2011. It encompasses a wide range of essential maintenance procedures, including routine servicing, fluid changes, and component replacements, alongside in-depth troubleshooting guides for diagnosing and resolving common and uncommon issues. The manual details repair processes for all major vehicle systems, such as the engine, transmission, brakes, suspension, steering, electrical systems, HVAC, and bodywork, offering complete workshop-level technical specifications, torque values, and electrical schematics. This resource is designed to assist owners, technicians, and mechanics in effectively maintaining, repairing, and understanding their Daewoo Kalos. 🏷️ Basic Information Identification Make: Daewoo Model: Kalos Model Generation: First Generation (T200/T250) Codes Chassis Code: T200 (Hatchback), T250 (Sedan) 👋 Introduction Market Position Description: The Daewoo Kalos was positioned as an affordable, subcompact car, often targeting first-time buyers, young families, and budget-conscious consumers. It competed in a segment with vehicles like the Ford Fiesta, Vauxhall/Opel Corsa, and Renault Clio. Competitive Analysis Key Competitors: Ford Fiesta, Opel Corsa, Renault Clio, Hyundai Accent, Kia Rio, Toyota Yaris, Volkswagen Polo Key Features Manual Value Proposition: Comprehensive, dealership-quality information for maintenance, repair, and troubleshooting, enabling owners to perform work themselves, saving on labor costs and reducing downtime. Its PDF format allows for instant access and easy digital management. Vehicle Attributes: Practicality, fuel efficiency, and a generally lower purchase price compared to competitors were key selling points. 📋 Manual Details Coverage Areas Covered Years: 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Page Count: Extensive (typical workshop manuals range from 1500 to 3000+ pages) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Engine mechanicals, cooling system, lubrication system, fuel system (injection/carburetion), ignition system, emissions control, engine management (ECU/PCM) Transmission: Manual transmission, automatic transmission, clutch system, driveline components (axles, CV joints) Brakes: Front and rear brake systems (disc/drum), ABS (Anti-lock Braking System), brake fluid Suspension: Front and rear suspension components (struts, shocks, springs, control arms, bushings), wheel alignment Steering: Power steering system, steering column, steering rack/gearbox Electrical: Battery, charging system (alternator), starting system, lighting system (headlights, taillights, interior), power accessories (windows, locks, mirrors), wiring diagrams, fuses and relays, instrument cluster HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system operation, components, and service Body: Body panels, doors, hood, trunk, bumpers, interior trim, glass and seals, collision repair basics Chassis: Frame and chassis components, exhaust system, fuel tank and lines Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts Repair: Component removal and installation, rebuilding procedures, adjustments Specifications: Torque specifications for all fasteners, clearances, tolerances Wiring Diagrams: Comprehensive electrical system schematics Technical Depth Depth: Complete workshop level: from basic maintenance to full engine and transmission overhaul, including diagnostics and electrical troubleshooting. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Type: Digital Download (PDF) Paper Type Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: F14D3 (1.4L SOHC I4), F16D3 (1.6L DOHC I4) Performance 1.4L Horsepower: Approx. 94 PS (93 hp; 69 kW) 1.4L Torque: Approx. 130 Nm (96 lb-ft) 1.6L Horsepower: Approx. 106 PS (105 hp; 78 kW) 1.6L Torque: Approx. 150 Nm (111 lb-ft) Fuel System System: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline Engine Management ECU Type General: Likely a Delphi or Bosch ECU, depending on region and model year. 🔧 Transmission Standard Type: 5-speed manual transmission Optional Type: 4-speed automatic transmission Features Automatic Features: Lock-up torque converter for improved fuel economy at cruising speeds. 📐 Dimensions Exterior Body Styles: 5-door hatchback (T200), 4-door sedan (T250) Length Hatchback Approx: 3880 mm (152.8 in) Length Sedan Approx: 4345 mm (171.1 in) Width Approx: 1665 mm (65.6 in) Height Approx: 1500 mm (59.1 in) Wheelbase Approx: 2480 mm (97.6 in) Weights Curb Weight Approx Kg: 1050 - 1150 kg (depending on engine and body style) Gross Vehicle Weight Rating Approx Kg: 1500 - 1600 kg 🛡️ Safety Features Ratings Euro Ncap Rating Early Models: 3 Stars (2002) Euro Ncap Rating Updated Models: 4...