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Daewoo Matiz 2003 Factory Service Repair Manual

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The Daewoo Matiz, produced in 2003 and designated internally as the M100/M150 series, is a compact city car celebrated for its affordability and efficient urban maneuverability. This subcompact vehicle, originally designed by Italdesign Giugiaro, features a distinctive styling and a fuel-efficient 796 cc inline 3-cylinder engine, making it a practical choice for city commuters and budget-conscious buyers. Its compact dimensions, including a length of 3,495 mm and a width of 1,595 mm, ensure ease of parking and navigation in congested urban environments. The Matiz also offers a respectable cargo volume of 170 liters, expandable with the rear seats folded, and a curb weight of approximately 800-850 kg, contributing to its nimble handling. This comprehensive factory service repair manual provides in-depth information for the maintenance and repair of the 2003 Daewoo Matiz. It covers essential areas including powertrain components such as the engine, fuel, ignition, and cooling systems, as well as drivetrain, chassis, electrical systems, and bodywork. The manual details scheduled maintenance, fluid specifications, and diagnostic procedures, including troubleshooting charts and DTC interpretation. Technical specifications, torque values, and electrical diagrams are also included, offering factory-level detail suitable for professional technicians and advanced enthusiasts. The scope of this manual extends globally, reflecting Daewoo's original market distribution. 🏷️ Basic Information Identification Make: Daewoo Model: Matiz Year: 2003 Codes Model Code: M100/M150 (internal designations may vary) 👋 Introduction Market Position Segment: City Car / Subcompact Target Demographic: Urban commuters, first-time car buyers, budget-conscious consumers Competitive Analysis Key Competitors: Hyundai Atos, Kia Pride/Rio, Chevrolet Spark (previous generations), Fiat Seicento, Volkswagen Lupo Key Features Distinguishing Factors: Compact size, fuel efficiency, affordability, distinctive styling (for its class) 📋 Manual Details Coverage Areas Regions Covered: Global (specific to Daewoo's original market distribution) Page Count Estimated Pages: Hundreds (exact count not specified, but described as comprehensive) Manual Type Type: Factory Service Repair Manual Language Language: English (presumed based on typical product offerings for international markets) Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system Drivetrain: Manual transmission, automatic transmission (if applicable), clutch system, drive axles Chassis: Suspension (front and rear), steering system, braking system (front discs, rear drums), wheels and tires Electrical: Engine control unit (ECU), lighting system, instrument cluster, power windows, door locks, wipers, horn, audio system wiring Body: Exterior body panels, interior trim, doors, hood, trunk, bumpers, glass Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Diagnostics: Troubleshooting charts, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation Repair: Component removal and installation, adjustments, overhaul procedures Technical Specifications: Torque specifications, clearances, fluid capacities, electrical diagrams, engine data Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Print Quality Printability: High-resolution, allowing for clear printing of individual pages or the entire document Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, DOHC, 12-valve Displacement: 796 cc (0.8L) Bore X Stroke: 72.0 mm x 66.6 mm Compression Ratio: 9.0:1 (typical) Performance Horsepower: 52 PS (38 kW; 51 hp) @ 6000 rpm (F8CV engine) Torque: 71.6 Nm (53 lb-ft) @ 4600 rpm (F8CV engine) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Management Ignition System: Distributorless Ignition System (DIS) / Direct Ignition Emissions Control: Catalytic Converter, EGR (Exhaust Gas Recirculation) (market dependent) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (less common) Features Clutch: Hydraulically operated, single dry plate 📐 Dimensions Exterior Length: 3,495 mm (137.6 in) Width: 1,595 mm (62.8 in) Height: 1,485 mm (58.5 in) Wheelbase: 2,340 mm (92.1 in) Ground Clearance: Approx. 150 mm (5.9 in) Weights Curb Weight: Approx. 800-850 kg (1,764-1,874 lbs) (varies by equipment) Gross Vehicle Weight Rating: N/A (typically not prominently stated for this class) Cargo Cargo Volume: 170 liters (6.0 cu ft) with rear seats up; expandable with seats folded 🛡️ Safety Features Ratings Euro Ncap Rating: 3 stars (for the M100 generation in some configurations) Active Features ABS: Optional E-Brake Type: Mechanical, rear drum Passive Features Airbags: Driver airbag standard, passenger airbag optional Seat Belts: Front: 3-point ELR; Rear: 2-point lap belts (center), 3-point belts (outboard) Body Structure: Reinforced safety cell, crumple zones 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or CD player (optional), 2-4 speakers. Instrument Cluster: Analog speedometer, tachometer (optional on base models), fuel gauge, temperature gauge, warning lights. Driver Assistance Cruise Control: Not typically available on this model. Parking Sensors: Not available from factory. Connectivity Bluetooth: Not available from factory. 🔧 Maintenance Service Intervals Oil Change: Every 7,500 miles (12,000 km) or 6 months, whichever comes first. Air Filter Replacement: Every 15,000 miles (24,000 km) Spark Plug Replacement: Every 30,000 miles (48,000 km) Timing...
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Daewoo Matiz 2003 Factory Service Repair ManualDaewoo Matiz 2003 Factory Service Repair ManualDaewoo Matiz 2003 Factory Service Repair ManualDaewoo Matiz 2003 Factory Service Repair Manual
The Daewoo Matiz, produced in 2003 and designated internally as the M100/M150 series, is a compact city car celebrated for its affordability and efficient urban maneuverability. This subcompact vehicle, originally designed by Italdesign Giugiaro, features a distinctive styling and a fuel-efficient 796 cc inline 3-cylinder engine, making it a practical choice for city commuters and budget-conscious buyers. Its compact dimensions, including a length of 3,495 mm and a width of 1,595 mm, ensure ease of parking and navigation in congested urban environments. The Matiz also offers a respectable cargo volume of 170 liters, expandable with the rear seats folded, and a curb weight of approximately 800-850 kg, contributing to its nimble handling. This comprehensive factory service repair manual provides in-depth information for the maintenance and repair of the 2003 Daewoo Matiz. It covers essential areas including powertrain components such as the engine, fuel, ignition, and cooling systems, as well as drivetrain, chassis, electrical systems, and bodywork. The manual details scheduled maintenance, fluid specifications, and diagnostic procedures, including troubleshooting charts and DTC interpretation. Technical specifications, torque values, and electrical diagrams are also included, offering factory-level detail suitable for professional technicians and advanced enthusiasts. The scope of this manual extends globally, reflecting Daewoo's original market distribution.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Matiz
Year:
2003
Codes
Model Code:
M100/M150 (internal designations may vary)
👋 Introduction
Market Position
Segment:
City Car / Subcompact
Target Demographic:
Urban commuters, first-time car buyers, budget-conscious consumers
Competitive Analysis
Key Competitors:
Hyundai Atos, Kia Pride/Rio, Chevrolet Spark (previous generations), Fiat Seicento, Volkswagen Lupo
Key Features
Distinguishing Factors:
Compact size, fuel efficiency, affordability, distinctive styling (for its class)
📋 Manual Details
Coverage Areas
Regions Covered:
Global (specific to Daewoo's original market distribution)
Page Count
Estimated Pages:
Hundreds (exact count not specified, but described as comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English (presumed based on typical product offerings for international markets)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system
Drivetrain:
Manual transmission, automatic transmission (if applicable), clutch system, drive axles
Chassis:
Suspension (front and rear), steering system, braking system (front discs, rear drums), wheels and tires
Electrical:
Engine control unit (ECU), lighting system, instrument cluster, power windows, door locks, wipers, horn, audio system wiring
Body:
Exterior body panels, interior trim, doors, hood, trunk, bumpers, glass
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Diagnostics:
Troubleshooting charts, symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation
Repair:
Component removal and installation, adjustments, overhaul procedures
Technical Specifications:
Torque specifications, clearances, fluid capacities, electrical diagrams, engine data
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Print Quality
Printability:
High-resolution, allowing for clear printing of individual pages or the entire document
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, DOHC, 12-valve
Displacement:
796 cc (0.8L)
Bore X Stroke:
72.0 mm x 66.6 mm
Compression Ratio:
9.0:1 (typical)
Performance
Horsepower:
52 PS (38 kW; 51 hp) @ 6000 rpm (F8CV engine)
Torque:
71.6 Nm (53 lb-ft) @ 4600 rpm (F8CV engine)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Engine Management
Ignition System:
Distributorless Ignition System (DIS) / Direct Ignition
Emissions Control:
Catalytic Converter, EGR (Exhaust Gas Recirculation) (market dependent)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (less common)
Features
Clutch:
Hydraulically operated, single dry plate
📐 Dimensions
Exterior
Length:
3,495 mm (137.6 in)
Width:
1,595 mm (62.8 in)
Height:
1,485 mm (58.5 in)
Wheelbase:
2,340 mm (92.1 in)
Ground Clearance:
Approx. 150 mm (5.9 in)
Weights
Curb Weight:
Approx. 800-850 kg (1,764-1,874 lbs) (varies by equipment)
Gross Vehicle Weight Rating:
N/A (typically not prominently stated for this class)
Cargo
Cargo Volume:
170 liters (6.0 cu ft) with rear seats up; expandable with seats folded
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 stars (for the M100 generation in some configurations)
Active Features
ABS:
Optional
E-Brake Type:
Mechanical, rear drum
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional
Seat Belts:
Front: 3-point ELR; Rear: 2-point lap belts (center), 3-point belts (outboard)
Body Structure:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player (optional), 2-4 speakers.
Instrument Cluster:
Analog speedometer, tachometer (optional on base models), fuel gauge, temperature gauge, warning lights.
Driver Assistance
Cruise Control:
Not typically available on this model.
Parking Sensors:
Not available from factory.
Connectivity
Bluetooth:
Not available from factory.
🔧 Maintenance
Service Intervals
Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles (24,000 km)
Spark Plug Replacement:
Every 30,000 miles (48,000 km)
Timing Belt Replacement:
Every 60,000 miles (96,000 km) or 4 years (critical item for this engine).
Fluid Specifications
Engine Oil:
API SG/SH/SJ or ACEA A2/A3, SAE 10W-30 or 10W-40 (check manual for climate specifics)
Engine Oil Capacity:
Approx. 3.0 liters (3.2 US quarts) with filter change
Coolant:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water
Brake Fluid:
DOT 3
Transmission Fluid Manual:
API GL-4, SAE 75W-90
Transmission Fluid Automatic:
Dexron III (if applicable)
Known Issues
Engine Performance:
Potential for occasional rough idle, especially if maintenance is neglected; weak low-end torque
Electrical:
Intermittent issues with door lock actuators, power window motors; alternator issues can occur with age.
Suspension:
Front suspension bushings and ball joints can wear over time, leading to knocking noises.
Corrosion:
As with many vehicles of this era, especially in certain climates, rust can be a concern on body panels and undercarriage components.
Maintenance Schedule Detail
Inspection Points:
Brake system, exhaust system, steering and suspension components, drive belts, tire condition and pressure at every service.
📚 Vehicle History
Brand Heritage
Daewoo Automotive:
South Korean automaker, part of the Daewoo Group, known for affordable and compact vehicles.
Model Evolution
First Generation:
Introduced in 1997, designed by Italdesign Giugiaro.
Second Generation Transition:
The 2003 model year falls within the M100/M150 generation, with minor updates occurring around this time.
Production
Manufacturing Locations:
South Korea (primary), with some assembly in other countries (e.g., Poland, Uzbekistan under different brands).
Brand Transition:
Post-GM acquisition of Daewoo Motors, the Matiz was rebadged and sold as Chevrolet Matiz and later Chevrolet Spark in many markets.
🏆 Awards & Recognition
Recognitions
Auto Express Compact Car Award:
Received positive reviews in some European markets for its value and urban maneuverability.
Ratings
Fuel Economy Rating:
Generally praised for good fuel efficiency, especially in urban driving conditions.
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