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Daewoo Nubira 1999 Workshop Repair Service Manual

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The 1999 Nubira is a compact to mid-size sedan, hatchback, or wagon, known for its practical design influenced by Giorgetto Giugiaro. Offering an affordable and accessible mode of transportation, it competed with established models like the Ford Focus and Honda Civic. The Nubira was powered by efficient inline 4-cylinder E-TEC engines, available in 1.6L or 1.8L variants, paired with either a 5-speed manual or a 4-speed automatic transmission. Its value proposition lay in its European styling and functional interior, making it a sensible choice for budget-conscious consumers seeking reliable daily transport. This comprehensive workshop repair and service manual provides detailed information for the 1999 Nubira, covering all models, engines, trims, and transmissions. It is designed to assist owners, mechanics, and technicians with every aspect of vehicle maintenance and repair. The manual includes in-depth procedures for routine maintenance, engine and transmission overhauls, chassis and body work, and electrical system diagnostics, complete with extensive wiring diagrams. Troubleshooting guides and component removal/installation instructions are also featured, ensuring thorough understanding and effective resolution of issues. 🏷️ Basic Information Identification Make: Daewoo Model: Nubira Year: 1999 Product Type: Workshop Repair Service Manual 👋 Introduction Market Position Segment: Compact to Mid-size Sedan/Wagon (depending on body style) Competitive Analysis Competitors: Chevrolet Cruze (rebadged Daewoo Lacetti), Ford Focus, Honda Civic, Toyota Corolla, Volkswagen Golf/Bora Key Features Value Proposition: Affordable, practical, European-influenced design (styled by Giorgetto Giugiaro) Target Audience: Budget-conscious consumers seeking reliable transportation with a touch of European styling 📋 Manual Details Coverage Areas All Models Engines Trims Transmissions: Yes Page Count Estimated Pages: High (Full Workshop Manual, likely 500+ pages) Manual Type Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing, cooling, lubrication, fuel delivery, emission controls Engine Electrical: Ignition system, starting and charging system, sensors, ECU diagnostics, wiring diagrams Transmission Manual: Clutch, gearbox overhaul, shift mechanism, fluid specifications Transmission Automatic: Hydraulic control, torque converter, valve body, overhaul, fluid specifications Brakes: Hydraulic system, ABS, brake pads, rotors, calipers, lines, fluid specifications Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment Steering: Power steering system, steering rack/box, tie rods, linkage, fluid specifications Electrical Body: Lighting, wipers, horn, power windows, central locking, interior/exterior trim, dashboard HVAC: Air conditioning system, heater core, blower motor, refrigerant, service procedures Chassis Body: Body structural repairs, panel replacement, corrosion protection, chassis components Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation Troubleshooting: Diagnostic flowcharts, symptom-based repair guides, common fault identification Component Removal Installation: Step-by-step guides for all major and minor components Rebuild Procedures: Detailed instructions for engine and transmission overhauls Wiring Diagrams: Comprehensive electrical schematics for all systems Technical Depth Depth: Comprehensive (from basic maintenance to advanced diagnostics and full rebuilds) 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely (depending on PDF creation) Printable: Yes Print Quality Quality: High Resolution (typical for professional workshop manuals) Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC Engine Displacement Liters: 1.6L (E-TEC) or 1.8L (E-TEC II) Engine Code Example: A16DMS (for 1.6L) or A18DMS (for 1.8L) - *Verify specific codes* Performance Horsepower Approx 1.6L: 105-110 HP @ 6000 RPM Torque Approx 1.6L: 140-145 Nm @ 3400 RPM Horsepower Approx 1.8L: 115-125 HP @ 6000 RPM Torque Approx 1.8L: 160-170 Nm @ 3400 RPM Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (RON 91 or higher recommended) Emission Control System: Catalytic Converter, EGR (Exhaust Gas Recirculation) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Automatic Control Mode: Electronically controlled, with 'Power' and 'Economy' modes Fluid Specifications Manual Fluid Type: API GL-4 SAE 75W-90 or SAE 80W-90 Gear Oil (Consult manual for exact spec) Automatic Fluid Type: Dexron III / Mercon compatible ATF (Consult manual for exact spec and capacity) 📐 Dimensions Exterior Body Styles: 4-door Sedan, 5-door Hatchback, 5-door Wagon Length Approx Sedan: 4480 mm (approx) Width Approx: 1700 mm (approx) Height Approx Sedan: 1420 mm (approx) Weights Curb Weight Approx Manual: 1200 - 1300 kg (depending on body style and engine) Gross Vehicle Weight Rating Gvwr Approx: 1700 - 1800 kg (depending on configuration) 🛡️ Safety Features Ratings Crash Test Results: Varies by region and testing body; generally considered average for its class in the late 90s. Active Features ABS: Optional on some trims, standard on higher trims Traction Control: Rarely available on this model year Passive Features Airbags: Driver and Passenger airbags standard on most trims Seatbelts: 3-point front and rear seatbelts, pretensioners for front seats Rollover Protection: Reinforced body structure 💡 Technology Features Infotainment Audio System: Factory fitted radio with CD/Cassette player, basic speaker setup Dashboard Display: Analog gauges for speedometer, tachometer, fuel, and temperature; basic warning lights Driver...
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Daewoo Nubira 1999 Workshop Repair Service ManualDaewoo Nubira 1999 Workshop Repair Service ManualDaewoo Nubira 1999 Workshop Repair Service ManualDaewoo Nubira 1999 Workshop Repair Service Manual
The 1999 Nubira is a compact to mid-size sedan, hatchback, or wagon, known for its practical design influenced by Giorgetto Giugiaro. Offering an affordable and accessible mode of transportation, it competed with established models like the Ford Focus and Honda Civic. The Nubira was powered by efficient inline 4-cylinder E-TEC engines, available in 1.6L or 1.8L variants, paired with either a 5-speed manual or a 4-speed automatic transmission. Its value proposition lay in its European styling and functional interior, making it a sensible choice for budget-conscious consumers seeking reliable daily transport. This comprehensive workshop repair and service manual provides detailed information for the 1999 Nubira, covering all models, engines, trims, and transmissions. It is designed to assist owners, mechanics, and technicians with every aspect of vehicle maintenance and repair. The manual includes in-depth procedures for routine maintenance, engine and transmission overhauls, chassis and body work, and electrical system diagnostics, complete with extensive wiring diagrams. Troubleshooting guides and component removal/installation instructions are also featured, ensuring thorough understanding and effective resolution of issues.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Nubira
Year:
1999
Product Type:
Workshop Repair Service Manual
👋 Introduction
Market Position
Segment:
Compact to Mid-size Sedan/Wagon (depending on body style)
Competitive Analysis
Competitors:
Chevrolet Cruze (rebadged Daewoo Lacetti), Ford Focus, Honda Civic, Toyota Corolla, Volkswagen Golf/Bora
Key Features
Value Proposition:
Affordable, practical, European-influenced design (styled by Giorgetto Giugiaro)
Target Audience:
Budget-conscious consumers seeking reliable transportation with a touch of European styling
📋 Manual Details
Coverage Areas
All Models Engines Trims Transmissions:
Yes
Page Count
Estimated Pages:
High (Full Workshop Manual, likely 500+ pages)
Manual Type
Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing, cooling, lubrication, fuel delivery, emission controls
Engine Electrical:
Ignition system, starting and charging system, sensors, ECU diagnostics, wiring diagrams
Transmission Manual:
Clutch, gearbox overhaul, shift mechanism, fluid specifications
Transmission Automatic:
Hydraulic control, torque converter, valve body, overhaul, fluid specifications
Brakes:
Hydraulic system, ABS, brake pads, rotors, calipers, lines, fluid specifications
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment
Steering:
Power steering system, steering rack/box, tie rods, linkage, fluid specifications
Electrical Body:
Lighting, wipers, horn, power windows, central locking, interior/exterior trim, dashboard
HVAC:
Air conditioning system, heater core, blower motor, refrigerant, service procedures
Chassis Body:
Body structural repairs, panel replacement, corrosion protection, chassis components
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation
Troubleshooting:
Diagnostic flowcharts, symptom-based repair guides, common fault identification
Component Removal Installation:
Step-by-step guides for all major and minor components
Rebuild Procedures:
Detailed instructions for engine and transmission overhauls
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Technical Depth
Depth:
Comprehensive (from basic maintenance to advanced diagnostics and full rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely (depending on PDF creation)
Printable:
Yes
Print Quality
Quality:
High Resolution (typical for professional workshop manuals)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC
Engine Displacement Liters:
1.6L (E-TEC) or 1.8L (E-TEC II)
Engine Code Example:
A16DMS (for 1.6L) or A18DMS (for 1.8L) - *Verify specific codes*
Performance
Horsepower Approx 1.6L:
105-110 HP @ 6000 RPM
Torque Approx 1.6L:
140-145 Nm @ 3400 RPM
Horsepower Approx 1.8L:
115-125 HP @ 6000 RPM
Torque Approx 1.8L:
160-170 Nm @ 3400 RPM
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (RON 91 or higher recommended)
Emission Control
System:
Catalytic Converter, EGR (Exhaust Gas Recirculation)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Automatic Control Mode:
Electronically controlled, with 'Power' and 'Economy' modes
Fluid Specifications
Manual Fluid Type:
API GL-4 SAE 75W-90 or SAE 80W-90 Gear Oil (Consult manual for exact spec)
Automatic Fluid Type:
Dexron III / Mercon compatible ATF (Consult manual for exact spec and capacity)
📐 Dimensions
Exterior
Body Styles:
4-door Sedan, 5-door Hatchback, 5-door Wagon
Length Approx Sedan:
4480 mm (approx)
Width Approx:
1700 mm (approx)
Height Approx Sedan:
1420 mm (approx)
Weights
Curb Weight Approx Manual:
1200 - 1300 kg (depending on body style and engine)
Gross Vehicle Weight Rating Gvwr Approx:
1700 - 1800 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by region and testing body; generally considered average for its class in the late 90s.
Active Features
ABS:
Optional on some trims, standard on higher trims
Traction Control:
Rarely available on this model year
Passive Features
Airbags:
Driver and Passenger airbags standard on most trims
Seatbelts:
3-point front and rear seatbelts, pretensioners for front seats
Rollover Protection:
Reinforced body structure
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio with CD/Cassette player, basic speaker setup
Dashboard Display:
Analog gauges for speedometer, tachometer, fuel, and temperature; basic warning lights
Driver Assistance
Cruise Control:
Optional on higher trim levels
Connectivity
Aux Input:
Not standard, aftermarket head unit required
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500-10,000 km or 6-12 months (whichever comes first, using synthetic oil)
Air Filter Replacement:
Every 20,000-30,000 km or as needed based on conditions
Spark Plug Replacement:
Every 40,000-60,000 km (depending on plug type)
Coolant Flush Interval:
Every 40,000-60,000 km or 2-4 years
Timing Belt Replacement:
Crucial: Every 90,000-120,000 km or 5-7 years (interference engine, failure causes severe damage)
Fluid Specifications
Engine Oil Capacity:
Approximately 3.8 - 4.2 liters (check dipstick, 10W-40 or 5W-30 recommended)
Coolant Type:
Ethylene Glycol based, long-life coolant (e.g., G11 or G12, typically a 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap)
Known Issues
Engine Performance:
Occasional rough idle, potential oil leaks from valve cover gasket or oil pan
Electrical System:
Issues with power window motors, central locking actuators, dashboard warning lights
Suspension And Steering:
Wear in ball joints, tie rod ends, and bushings leading to clunking noises or imprecise steering
Cooling System:
Thermostat failure, radiator leaks, water pump leaks
Exhaust System:
Corrosion and leaks, catalytic converter issues
📚 Vehicle History
Brand Heritage
Parent Company:
Daewoo Motors, formerly part of GM Korea (originally Saehan Motor Company)
Model Evolution
Platform:
Developed on the GM T-Platform, shared with other GM Daewoo models and some Suzuki vehicles
Generation:
First generation (J100/J150)
Production
Production Years:
1997-2008 (globally, with revisions)
Manufacturing Locations:
South Korea (Bupyong), Uzbekistan (Asaka - as Daewoo Damas/Labo/Matiz derivatives), and other licensed production facilities
Sales And Rebranding
Rebranding:
Sold under various names globally, including Chevrolet Optra, Suzuki Forenza, Buick Excelle (in China)
🏆 Awards & Recognition
Recognitions
Industry Awards:
No major international awards noted for this specific model year; primarily focused on value and accessibility.
Ratings
Safety Ratings European:
Euro NCAP ratings are not widely available for the 1999 Nubira; later models may have been tested under different names.
Certifications
Emission Standards:
Compliant with Euro 3 or equivalent emission standards for its model year and market.
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