The Daewoo Tico, produced from 1991 to 2001, is an ultra-compact city car renowned for its exceptional maneuverability and fuel efficiency, making it an ideal choice for urban environments and budget-conscious consumers. Based on technology, this small vehicle, measuring just over 3.3 meters in length, offers a practical and economical solution for daily transportation. Its design emphasizes simplicity and affordability, featuring a 796 cc, 3-cylinder engine that delivers efficient performance for its class, coupled with a standard 5-speed manual transmission. The Tico's appeal lies in its accessible price point and low running costs, positioning it as a strong contender for first-time car buyers and those prioritizing practicality. This comprehensive factory service repair manual provides detailed guidance for the maintenance, diagnosis, and repair of the Daewoo Tico (1991). It covers all essential vehicle systems, including the engine, fuel, ignition, transmission, brakes, suspension, steering, and electrical systems, offering step-by-step procedures, troubleshooting guides, and essential technical specifications. With its in-depth coverage, this manual serves as an indispensable resource for owners, technicians, and mechanics aiming to preserve the reliability and performance of their Daewoo Tico, ensuring proper upkeep and effective repair solutions. 🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1991 Codes Vin Prefix: KDA Chassis Code: KLY3 👋 Introduction Market Position Category: Ultra-Compact City Car Target Audience: First-time car buyers, budget-conscious consumers, city dwellers seeking economical transportation. Competitive Analysis Key Competitors: Suzuki Alto, Kia Pride (later models), Hyundai Pony, Fiat Cinquecento, Ford Festiva. Key Features Unique Selling Proposition: Extremely compact size for urban maneuverability, fuel efficiency, affordability. Design Inspiration: Licensed design from Suzuki Cervo/Alto (first generation). 📋 Manual Details Coverage Areas Coverage Level: Complete Factory Service Repair Geographic Coverage: Global (reflecting factory standards) Page Count Estimated Pages: Hundreds (specific count not provided, but implied comprehensive) Manual Type Type: Factory Service Repair Manual Language Primary Language: English (assumed for widespread sales, may have original Korean) Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, overhaul, specifications for all components (e.g., cylinder head, pistons, crankshaft, timing system, cooling, lubrication). Fuel System: Carburetor system diagnosis and repair, fuel pump, fuel lines, fuel filter replacement, emissions control. Ignition System: Spark plugs, ignition coils, distributor (if applicable), timing adjustment, troubleshooting. Transmission: Manual transmission (MT) repair, clutch system, gear shifting mechanisms, lubricant specifications, troubleshooting. Brakes: Hydraulic system diagnosis, drum brake repair (front/rear), brake fluid specifications, bleeding procedures, parking brake system. Suspension: Front MacPherson strut, rear torsion beam, shock absorber replacement, spring replacement, alignment specifications. Steering: Manual steering rack diagnosis and repair, steering column, tie rod ends, ball joints. Electrical System: Wiring diagrams, fuse box layout, battery, starter motor, alternator, lighting system, horn, wipers, power windows (if equipped), instrument cluster. Cooling System: Radiator, fan, water pump, thermostat, coolant type and capacity, heater core. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler, pipes, gaskets, mounting hardware. Body And Chassis: Body panel repair, door mechanisms, hinges, locks, glass replacement, interior trim removal/installation. HVAC: Heater system components, blower motor, control panel, ducting. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake adjustments. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides. Repair: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Rebuilding: Engine, transmission, and major component overhaul procedures. Torque Specifications: Detailed torque values for all critical fasteners. Alignment Procedures: Wheel alignment angles and specifications. Electrical Diagnostics: Testing procedures for sensors, actuators, and electrical circuits. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagrams and specifications. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text-based PDF (standard for factory manuals). Print Quality Printability: Printable in its entirety or select pages. Binding Type Binding Style: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: F8CV (Daewoo designation for Suzuki F8B variant) Configuration: Inline 3-cylinder, SOHC Displacement: 796 cc (0.8 Liters) Performance Horsepower: Approx. 39 hp @ 5500 rpm Torque: Approx. 61 Nm (45 lb-ft) @ 3500 rpm Fuel System Fuel Delivery: Carburetor (e.g., single-barrel Hitachi or similar) Fuel Type: Unleaded Gasoline Engine Features Cooling Type: Water-cooled Lubrication Type: Forced lubrication with oil pump Ignition Timing Base: Specific value (e.g., 5-7 degrees BTDC) would be in manual. Idle Speed: Specific RPM range (e.g., 850 +/- 50 rpm) would be in manual. 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MT) Optional Transmission Type: 3-speed Automatic Transmission (AT) (less common, availability varies by market) Features Clutch Type: Single dry plate, diaphragm spring Transmission Fluid Type: GL-4 Hypoid Gear Oil (SAE 75W-90 or 80W-90) Transmission Fluid Capacity: Approx. 2.0 Liters (for MT) 📐 Dimensions Exterior Length: 3375 mm (132.9 inches) Width: 1495 mm (58.9 inches) Height: 1410 mm (55.5 inches) Wheelbase: 2300 mm (90.6 inches) Front Track: 1300 mm (51.2...