Welcome to the comprehensive workshop repair and service manual for the Daewoo Tico, covering models produced between 1991 and 2001. This compact city car, based on the Suzuki Alto platform, was designed as economical urban transportation, noted for its affordability, small footprint, and simple mechanicals. With its 796 cc inline 3-cylinder engine and a focus on fuel efficiency, the Tico served budget-conscious commuters and first-time car buyers in various global markets, offering a practical and maneuverable solution for city driving. Its engineering prioritizes cost-effectiveness and ease of operation, making it a straightforward vehicle to maintain and repair. This manual provides detailed guidance for workshop repair and service, encompassing all major mechanical and electrical systems. You will find step-by-step instructions for routine maintenance, engine and transmission overhauls, brake system servicing, electrical diagnostics, and bodywork. Troubleshooting guides, technical specifications, and information on common wear items and potential issues are also included to assist in diagnosing and resolving problems effectively. The scope of this manual is designed to support both professional mechanics and enthusiastic DIY owners in maintaining the Tico's reliability and performance throughout its lifespan. 🏷️ Basic Information Identification Make: Daewoo Model: Tico Generation: First Generation Production Years Covered: 1991-2001 Codes Chassis Code: KQKM 👋 Introduction Market Position Segment: City car, subcompact hatchback Target Demographic: Budget-conscious urban commuters, first-time car buyers Competitive Analysis Key Competitors: Suzuki Alto, Kia Pride, Hyundai Pony, older models of Fiat Cinquecento/Seicento. Key Features Design Philosophy: Compact, fuel-efficient, and economical urban transportation. Unique Selling Points: Affordability, small footprint for city maneuverability, simple mechanicals. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Service Specific Regions Covered: Global (based on common Daewoo Tico markets) Page Count Estimated Page Count: 300-400 (typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, diagnostics, components, lubrication system, cooling system, fuel system, ignition system, emissions control. Transmission: Manual transmission (overhaul, diagnostics, clutch, driveline components). Brakes: Hydraulic brake system, front disc brakes, rear drum brakes, parking brake, ABS (if applicable to specific markets/trims). Electrical: Complete electrical system, wiring diagrams, battery, alternator, starter motor, lighting, ignition, instrumentation, power windows/locks (if equipped). Suspension Steering: Front and rear suspension components, shock absorbers, springs, bushings, steering system, power steering (if equipped). Body Chassis: Body panel repair, door mechanisms, glass, interior trim, chassis components, rust prevention, welding procedures. Procedures Included Maintenance: Routine maintenance tasks, oil changes, filter replacements, spark plug replacement, belt inspection/replacement, fluid level checks. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, fault code interpretation. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Overhaul: Detailed instructions for complete engine and transmission rebuilds. Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Capabilities: Includes procedures for diagnosing electrical faults, engine performance issues, and mechanical wear. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable for quick access to information Print Quality Quality: High-resolution scans, clear diagrams and illustrations Binding Type Type: N/A (Digital PDF) Paper Type Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: F8CV (and variants) Configuration: Inline 3-cylinder, naturally aspirated Displacement: 796 cc (0.8 Liters) Bore X Stroke: 68.5 mm x 72.0 mm Compression Ratio: 9.3:1 Performance Horsepower Ps: 40-50 PS @ 5500-6000 RPM (market dependent) Torque Nm: 60-70 Nm @ 3000-4000 RPM (market dependent) Fuel System Fuel Delivery: Carburetor (early models), Electronic Fuel Injection (EFI) (later models) Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 35 Liters (approx.) 🔧 Transmission Standard Type: 5-speed Manual Optional Type: 3-speed Automatic (less common) Features Clutch Type: Dry, single-plate diaphragm spring Gear Ratios: Specific ratios vary, but designed for city driving economy. 📐 Dimensions Exterior Length: 3,330 mm Width: 1,495 mm Height: 1,420 mm Wheelbase: 2,300 mm Interior Seating Capacity: 4 (2 front, 2 rear) Cargo Luggage Capacity: Limited, with rear seats up. Foldable rear seats increase cargo space. Weights Curb Weight: Approx. 700-750 kg Gross Vehicle Weight: Approx. 1100-1200 kg 🛡️ Safety Features Ratings Crash Test Performance: Generally considered basic by modern standards; Euro NCAP ratings were not typically available for this model's target markets. Active Features ABS: Optional on some later models or higher trims. Traction Control: Not typically equipped. Passive Features Airbags: Driver airbag standard on some later models, passenger airbag generally not available. Seatbelts: 3-point front seatbelts, 2-point rear lap belts. Body Structure: Reinforced safety cell and crumple zones. 💡 Technology Features Infotainment Head Unit: Basic AM/FM radio with cassette player (optional CD player in some markets). Speakers: Typically 2 speakers. Driver Assistance Features: Limited to basic driver aids like brake assist (if equipped with ABS). Connectivity Features: No modern connectivity features like Bluetooth or USB. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months (whichever comes first). Air Filter Replacement: Every...