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Daewoo Tico 1996 Workshop Repair Service Manual

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The Daewoo Tico, produced from 1991 to 1997, is a compact city car designed for economical urban commuting. Built on the platform of the Suzuki Alto, it emphasizes affordability, fuel efficiency, and maneuverability in tight city spaces. This model features a compact inline 3-cylinder, 796 cc engine, typically paired with a 5-speed manual transmission, offering a practical and straightforward driving experience. Its value proposition lies in its low entry price and minimal running costs, making it an accessible option for budget-conscious drivers and first-time car buyers. This comprehensive Workshop Repair Service Manual for the Daewoo Tico, covering all models, engines, trims, and transmission types, provides essential information for maintenance and repair. It details procedures for all major vehicle systems, including powertrain, chassis, and electrical components, alongside scheduled maintenance, diagnostic troubleshooting, and technical specifications. The manual is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing the vehicle, ensuring its longevity and optimal performance. 🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1996 Codes Chassis Code: KLY3 Engine Code Prefix: F8 👋 Introduction Market Position Segment: City car/Microcar segment. Target Audience: Budget-conscious urban commuters, first-time car buyers, economy-focused drivers. Competitive Analysis Competitors: Suzuki Alto, Kia Pride, Hyundai Pony, Fiat Cinquecento/Seicento, Ford Ka, Volkswagen Polo (earlier generations). Key Features Design Philosophy: Compact dimensions, fuel efficiency, low running costs, maneuverability in urban environments. Value Proposition: Affordable entry price, economical operation, simplicity of design. 📋 Manual Details Coverage Areas Coverage Scope: All Models, Engines, Trim, Transmission Types Page Count Estimated Pages: Approximately 500+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine electricals. Drivetrain: Transmission (manual & automatic, if applicable), clutch, drive shafts, differential. Chassis: Suspension (front & rear), steering system, brake system (hydraulic, parking brake). Electrical: Starting system, charging system, lighting system, instrument cluster, power windows, central locking, audio system, wiring diagrams. Body: Exterior body panels, interior trim, doors, glass, bumpers, seats, HVAC system (heating, ventilation, air conditioning). Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups. Diagnostics: Troubleshooting common problems, diagnostic trouble codes (DTCs) interpretation, fault finding for all major systems. Repair: Component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems. Specifications: Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic parameters. Adjustments: Carburetor/throttle body adjustments, clutch adjustment, parking brake adjustment, headlight aiming. Technical Depth Depth: Comprehensive; covers from basic maintenance to full engine rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable, enabling quick information retrieval. Print Quality Quality: High-resolution digital reproduction of original factory documentation. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Configuration: Inline 3-cylinder, 4-stroke Displacement: 796 cc (0.8 L) Bore X Stroke: 72.0 mm x 66.2 mm (approx.) Compression Ratio: 9.3:1 (typical) Valvetrain: SOHC (Single Overhead Camshaft), 12 valves (3 valves per cylinder) Performance Horsepower: 38-40 PS (28-30 kW) at approximately 5000-5500 rpm Torque: 60-65 Nm (44-48 lb-ft) at approximately 3500-4000 rpm Fuel System Induction: Carburetor (e.g., Hitachi DC-T30, Zenith Stromberg type) or early Multi-Point Fuel Injection (MPI) depending on market and exact spec. Fuel Type: Unleaded Gasoline (Octane rating 91 or higher recommended) Engine Notes Engine Design: Suzuki-sourced F8C engine family, known for simplicity and reliability. 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (less common) Features Clutch: Dry, single-plate, hydraulically operated (manual). Gear Ratios: Specific ratios detailed in the manual; typically designed for economy. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or SAE 80W-90 gear oil (refer to manual for exact specification and capacity). Automatic Transmission Fluid: Dexron III or equivalent (refer to manual for exact specification and capacity). 📐 Dimensions Exterior Length: 3,335 mm (131.3 in) Width: 1,470 mm (57.9 in) Height: 1,400 mm (55.1 in) Wheelbase: 2,300 mm (90.6 in) Ground Clearance: Approx. 150 mm (5.9 in) Weights Curb Weight: Approx. 650-700 kg (1433-1543 lbs) Gross Vehicle Weight Rating: Approx. 1,100 kg (2425 lbs) Cargo Trunk Capacity: Limited; designed for urban use with minimal cargo. 🛡️ Safety Features Ratings Crash Test Results: Not extensively crash-tested by modern standards; generally expected to perform poorly in severe impacts due to its size and construction. Active Features ABS: Optional or not available on most models. Traction Control: Not available. Passive Features Airbags: Driver airbag typically standard; passenger airbag optional or unavailable depending on market. Seatbelts: Front and rear seatbelts (3-point front, 2-point rear typically). Body Construction: Unitary construction with crumple zones (basic). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player; optional CD player on later models or higher trims. Speakers: Typically 2-4 speakers. Driver Assistance Cruise Control: Not available. Connectivity Usb...
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Daewoo Tico 1996 Workshop Repair Service ManualDaewoo Tico 1996 Workshop Repair Service ManualDaewoo Tico 1996 Workshop Repair Service ManualDaewoo Tico 1996 Workshop Repair Service Manual
The Daewoo Tico, produced from 1991 to 1997, is a compact city car designed for economical urban commuting. Built on the platform of the Suzuki Alto, it emphasizes affordability, fuel efficiency, and maneuverability in tight city spaces. This model features a compact inline 3-cylinder, 796 cc engine, typically paired with a 5-speed manual transmission, offering a practical and straightforward driving experience. Its value proposition lies in its low entry price and minimal running costs, making it an accessible option for budget-conscious drivers and first-time car buyers. This comprehensive Workshop Repair Service Manual for the Daewoo Tico, covering all models, engines, trims, and transmission types, provides essential information for maintenance and repair. It details procedures for all major vehicle systems, including powertrain, chassis, and electrical components, alongside scheduled maintenance, diagnostic troubleshooting, and technical specifications. The manual is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing the vehicle, ensuring its longevity and optimal performance.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Tico
Year:
1996
Codes
Chassis Code:
KLY3
Engine Code Prefix:
F8
👋 Introduction
Market Position
Segment:
City car/Microcar segment.
Target Audience:
Budget-conscious urban commuters, first-time car buyers, economy-focused drivers.
Competitive Analysis
Competitors:
Suzuki Alto, Kia Pride, Hyundai Pony, Fiat Cinquecento/Seicento, Ford Ka, Volkswagen Polo (earlier generations).
Key Features
Design Philosophy:
Compact dimensions, fuel efficiency, low running costs, maneuverability in urban environments.
Value Proposition:
Affordable entry price, economical operation, simplicity of design.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models, Engines, Trim, Transmission Types
Page Count
Estimated Pages:
Approximately 500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine electricals.
Drivetrain:
Transmission (manual & automatic, if applicable), clutch, drive shafts, differential.
Chassis:
Suspension (front & rear), steering system, brake system (hydraulic, parking brake).
Electrical:
Starting system, charging system, lighting system, instrument cluster, power windows, central locking, audio system, wiring diagrams.
Body:
Exterior body panels, interior trim, doors, glass, bumpers, seats, HVAC system (heating, ventilation, air conditioning).
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups.
Diagnostics:
Troubleshooting common problems, diagnostic trouble codes (DTCs) interpretation, fault finding for all major systems.
Repair:
Component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems.
Specifications:
Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic parameters.
Adjustments:
Carburetor/throttle body adjustments, clutch adjustment, parking brake adjustment, headlight aiming.
Technical Depth
Depth:
Comprehensive; covers from basic maintenance to full engine rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable, enabling quick information retrieval.
Print Quality
Quality:
High-resolution digital reproduction of original factory documentation.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Configuration:
Inline 3-cylinder, 4-stroke
Displacement:
796 cc (0.8 L)
Bore X Stroke:
72.0 mm x 66.2 mm (approx.)
Compression Ratio:
9.3:1 (typical)
Valvetrain:
SOHC (Single Overhead Camshaft), 12 valves (3 valves per cylinder)
Performance
Horsepower:
38-40 PS (28-30 kW) at approximately 5000-5500 rpm
Torque:
60-65 Nm (44-48 lb-ft) at approximately 3500-4000 rpm
Fuel System
Induction:
Carburetor (e.g., Hitachi DC-T30, Zenith Stromberg type) or early Multi-Point Fuel Injection (MPI) depending on market and exact spec.
Fuel Type:
Unleaded Gasoline (Octane rating 91 or higher recommended)
Engine Notes
Engine Design:
Suzuki-sourced F8C engine family, known for simplicity and reliability.
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (less common)
Features
Clutch:
Dry, single-plate, hydraulically operated (manual).
Gear Ratios:
Specific ratios detailed in the manual; typically designed for economy.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or SAE 80W-90 gear oil (refer to manual for exact specification and capacity).
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact specification and capacity).
📐 Dimensions
Exterior
Length:
3,335 mm (131.3 in)
Width:
1,470 mm (57.9 in)
Height:
1,400 mm (55.1 in)
Wheelbase:
2,300 mm (90.6 in)
Ground Clearance:
Approx. 150 mm (5.9 in)
Weights
Curb Weight:
Approx. 650-700 kg (1433-1543 lbs)
Gross Vehicle Weight Rating:
Approx. 1,100 kg (2425 lbs)
Cargo
Trunk Capacity:
Limited; designed for urban use with minimal cargo.
🛡️ Safety Features
Ratings
Crash Test Results:
Not extensively crash-tested by modern standards; generally expected to perform poorly in severe impacts due to its size and construction.
Active Features
ABS:
Optional or not available on most models.
Traction Control:
Not available.
Passive Features
Airbags:
Driver airbag typically standard; passenger airbag optional or unavailable depending on market.
Seatbelts:
Front and rear seatbelts (3-point front, 2-point rear typically).
Body Construction:
Unitary construction with crumple zones (basic).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player; optional CD player on later models or higher trims.
Speakers:
Typically 2-4 speakers.
Driver Assistance
Cruise Control:
Not available.
Connectivity
Usb Aux:
Not available.
Controls
Climate Control:
Manual HVAC system with basic fan speed and temperature controls.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first.
Air Filter:
Inspect every 10,000 km (6,000 miles), replace as needed.
Spark Plugs:
Replace every 20,000 km (12,000 miles) or as per manual recommendation.
Coolant Flush:
Every 40,000 km (24,000 miles) or 2 years.
Fluid Specifications
Engine Oil:
API SG/SH, SAE 10W-30 or 10W-40 (check manual for precise grade and capacity).
Coolant:
Ethylene glycol-based antifreeze/coolant, mix 50/50 with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (ensure compatibility, check manual).
Power Steering Fluid:
If equipped, typically ATF Dexron II/III or specific power steering fluid (check manual).
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system components, brake wear, starter motor, alternator.
Engine Management:
Carburetor tuning issues, minor oil leaks from seals/gaskets, occasional idle instability.
Electrical Quirks:
Wiring loom degradation over time, faulty switches, instrument cluster issues.
Body Corrosion:
Susceptible to rust, particularly in wheel arches, sills, and door bottoms, especially in humid or salty climates.
📚 Vehicle History
Brand Heritage
Brand Origins:
Daewoo Motor Corporation, a South Korean automotive manufacturer.
Model Evolution
Development Basis:
Originally developed as the Daewoo Flyer, based on the Suzuki Alto platform (produced under license).
Generation Years:
First Generation: 1991-1997 (Tico).
Production
Manufacturing Locations:
South Korea (main), with some assembly in other countries.
Production Years:
1991-1997
Market Presence:
Sold in various global markets, including Europe, Asia, and Australia.
🏆 Awards & Recognition
Recognitions
Awards Received:
No major awards or widespread critical acclaim; primarily recognized for its affordability and economy.
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