Daihatsu Charade CB-23 CB-61 CB-80 WSM Service Manual Repair
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Chassis Codes: CB-23, CB-61, CB-80 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, Daihatsu enthusiasts Competitive Analysis Value Proposition: Significant cost savings on repairs and maintenance compared to professional services Key Features Ease Of Use: Easy-to-follow, step-by-step instructions Completeness: Covers all services and repairs, including routine maintenance Accessibility: Instant download for immediate use 📋 Manual Details Coverage Areas Manual Type: Workshop Service Manual (WSM) Language: English Format: PDF (Downloadable) File Specifications: Fully Printable Delivery Method: Instant Download Software Requirements: Adobe PDF Reader Operating System Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Complete Engine Overhaul, Tuning, Diagnostics, Component Replacement Fuel System: Carburetor/Injection System Service, Fuel Pump, Lines, Filters Ignition System: Spark Plugs, Coils, Distributor, ECU Ignition Control Cooling System: Radiator, Water Pump, Thermostat, Hoses, Fan Lubrication System: Oil Pump, Oil Filter, Oil Pan, Lubrication Passages Exhaust System: Manifold, Pipes, Muffler, Catalytic Converter (if applicable) Transmission Manual: Clutch, Gearbox Internal Components, Shifting Mechanism Transmission Automatic: Torque Converter, Valve Body, Gearsets, Planetary Gears (if applicable) Drivetrain: Axles, CV Joints, Driveshafts, Differential Suspension Front: Struts, Control Arms, Bushings, Ball Joints, Springs Suspension Rear: Shock Absorbers, Trailing Arms, Panhard Rod, Bushings Steering System: Steering Rack, Tie Rods, Power Steering Pump & Hoses (if applicable) Brake System: Pads, Rotors, Calipers, Wheel Cylinders, Master Cylinder, ABS (if applicable), Parking Brake Electrical System: Battery, Alternator, Starter, Wiring Harnesses, Lighting, Fuses, Relays Instrument Panel: Gauges, Warning Lights, Switches Body And Chassis: Body Panels, Doors, Hood, Trunk, Interior Trim, Chassis Structure HVAC System: Heater Core, Blower Motor, Air Conditioning Components (if equipped) Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Tune-ups, Belt Adjustments Troubleshooting: Diagnostic Flowcharts, Common Problems and Solutions Component Replacement: Step-by-step instructions for replacing individual parts Engine Rebuild: Disassembly, cleaning, inspection, and reassembly of engine components Transmission Overhaul: Detailed instructions for transmission disassembly and repair Brake Service: Brake pad/shoe replacement, rotor/drum resurfacing/replacement, bleeding Electrical Diagnostics: Wiring diagrams, testing procedures for electrical circuits Suspension And Steering Alignment: Adjustment procedures and specifications Bodywork Repair: Minor dent repair, panel replacement, rust treatment guidance Technical Depth Depth: Comprehensive, from basic maintenance to in-depth repairs and diagnostics Illustrations: Includes step-by-step pictures and diagrams Wiring Diagrams: Detailed electrical wiring schematics for all systems Torque Specifications: Precise torque values for critical fasteners Clearances And Tolerances: Specifications for engine internal clearances and component fits 📊 Manual Specifications File Format Format: PDF Print Quality: High-resolution, suitable for professional printing Binding Type: N/A (Digital Download - printable pages) Paper Type: N/A (Digital Download - user chooses print media) Searchability: Likely text-searchable PDF content for quick information retrieval ⚙️ Engine Specifications Primary Engine Engine Family: Daihatsu CB Series Common Displacements: 1.0L (993cc), 1.3L (1298cc) (likely covered across CB-23, CB-61, CB-80 variants) Configurations: Inline 3-cylinder, Inline 4-cylinder (depending on specific CB model variant) Valve Train: SOHC (Single Overhead Camshaft) Performance Horsepower Range: Approximately 50-70 hp (depending on engine and tuning) Torque Range: Approximately 75-90 Nm (depending on engine) Fuel System Fuel Delivery: Carbureted (typical for many CB series) and potentially early Electronic Fuel Injection (EFI) on later models 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (likely available on some variants) Features Clutch: Hydraulically operated single dry plate clutch Transmission Fluid: API GL-4 SAE 75W-90 or 80W-90 Gear Oil (manual), Dexron II/III or equivalent ATF for automatic (typical specifications, manual must be consulted for exact) 📐 Dimensions Exterior Body Style: Hatchback (typically 3-door and 5-door variants) Length: Approx. 3700-3850 mm (varies by generation/variant) Width: Approx. 1590-1620 mm Height: Approx. 1370-1400 mm Weights Curb Weight: Approx. 750-850 kg 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available data for older models; manual will detail structural integrity and safety system maintenance. Active Features Brakes: Front disc brakes, Rear drum brakes (standard); ABS may be optional on later/higher trims. Passive Features Seatbelts: Front and rear seat belts Body Structure: Reinforced passenger safety cell (design principles of the era) 💡 Technology Features Infotainment Features: Basic AM/FM radio, cassette player (likely) Driver Assistance Features: Limited to non-existent on most models of this era; focus is on mechanical systems. 🔧 Maintenance Service Intervals Oil Change: Every 5,000 km or 6 months, whichever comes first (typical; consult manual for exact) Air Filter: Inspect every 10,000 km, replace as needed or every 20,000 km Spark Plugs: Replace every 30,000-40,000 km (depending on plug type) Timing Belt: Replace every 80,000-100,000 km (critical maintenance item) Fluid Specifications Engine Oil: API SG or SH, SAE 10W-30 or 10W-40 (consult manual for exact viscosity and API rating based on climate/engine type) Coolant: Ethylene Glycol based antifreeze/coolant (50/50 mix with distilled water) Brake Fluid: DOT 3 or DOT 4 brake fluid Known Issues Carburetor Issues: Clogging, rough idle, fuel mixture adjustments Timing Belt Wear: Potential for belt failure if...
Inline 3-cylinder, Inline 4-cylinder (depending on specific CB model variant)
Valve Train:
SOHC (Single Overhead Camshaft)
Performance
Horsepower Range:
Approximately 50-70 hp (depending on engine and tuning)
Torque Range:
Approximately 75-90 Nm (depending on engine)
Fuel System
Fuel Delivery:
Carbureted (typical for many CB series) and potentially early Electronic Fuel Injection (EFI) on later models
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (likely available on some variants)
Features
Clutch:
Hydraulically operated single dry plate clutch
Transmission Fluid:
API GL-4 SAE 75W-90 or 80W-90 Gear Oil (manual), Dexron II/III or equivalent ATF for automatic (typical specifications, manual must be consulted for exact)
📐 Dimensions
Exterior
Body Style:
Hatchback (typically 3-door and 5-door variants)
Length:
Approx. 3700-3850 mm (varies by generation/variant)
Width:
Approx. 1590-1620 mm
Height:
Approx. 1370-1400 mm
Weights
Curb Weight:
Approx. 750-850 kg
🛡️ Safety Features
Ratings
Crash Test Data:
Limited publicly available data for older models; manual will detail structural integrity and safety system maintenance.
Active Features
Brakes:
Front disc brakes, Rear drum brakes (standard); ABS may be optional on later/higher trims.
Passive Features
Seatbelts:
Front and rear seat belts
Body Structure:
Reinforced passenger safety cell (design principles of the era)
💡 Technology Features
Infotainment
Features:
Basic AM/FM radio, cassette player (likely)
Driver Assistance
Features:
Limited to non-existent on most models of this era; focus is on mechanical systems.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 km or 6 months, whichever comes first (typical; consult manual for exact)
Air Filter:
Inspect every 10,000 km, replace as needed or every 20,000 km
Spark Plugs:
Replace every 30,000-40,000 km (depending on plug type)
Timing Belt:
Replace every 80,000-100,000 km (critical maintenance item)
Fluid Specifications
Engine Oil:
API SG or SH, SAE 10W-30 or 10W-40 (consult manual for exact viscosity and API rating based on climate/engine type)
Coolant:
Ethylene Glycol based antifreeze/coolant (50/50 mix with distilled water)
Brake Fluid:
DOT 3 or DOT 4 brake fluid
Known Issues
Carburetor Issues:
Clogging, rough idle, fuel mixture adjustments
Timing Belt Wear:
Potential for belt failure if not replaced on schedule, leading to catastrophic engine damage.
Electrical Gremlins:
Older wiring can degrade, leading to intermittent issues with lights, ignition, or accessories.
Rust:
Common in older vehicles, particularly in wheel wells, rocker panels, and underbody.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, specialized in small, economical vehicles, often with innovative engineering.
Model Evolution
Charade Legacy:
The Charade was Daihatsu's flagship small car, known for its fuel efficiency and compact size, serving as a global model across multiple generations.
Production
Production Period For Cb Series:
The CB series codes likely correspond to the 3rd generation Charade (G11, 1983-1987) and potentially early 4th generation (G200, 1987-1994) models, depending on regional specifics.
🏆 Awards & Recognition
Recognitions
Market Perception:
Praised for fuel economy and reliability in its class during its production years.