Daihatsu Charade CB-80 Engine Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Engine Code: CB-80 Codes Manual Product Name: Daihatsu Charade CB-80 Engine Factory Service Repair Manual 👋 Introduction Market Position Target Audience: Daihatsu Charade owners, independent mechanics, automotive enthusiasts specializing in classic or compact vehicles Competitive Analysis Manual Authenticity: Genuine factory manual, not a third-party compilation Key Features Documentation Style: Step-by-step instructions, detailed illustrations, diagrams, photos, notes, cautions, and warnings Cost Savings: Enables DIY servicing, potential savings of $50-$60 per hour on labor costs Print Flexibility: Ability to print the entire manual or specific pages as needed. User Friendliness: Easy to use, even for those not skilled with computers; print on demand functionality enhances usability. 📋 Manual Details Coverage Areas Systems Covered: Engine Identification, General Precautions, Maintenance Check List, Check and Maintenance, Special Tools, Engine Body, Fuel System, Troubleshooting, Servicing Specifications, Tightening Torques, Disassembling and Servicing, Cooling System, Fuel Filter, Electrical System, Alternator, Regulator Technical Data Availability: Servicing specifications, tightening torques, electrical diagrams, troubleshooting guides Diagrams Illustrations: Includes all necessary illustrations, diagrams, and photos to guide repair procedures. Torque Specifications: Includes specific tightening torques for all major engine and chassis components. Page Count Estimated Page Count: Hundreds of pages (exact count not specified, but described as 'complete') Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Components: Engine block, cylinder head, pistons, connecting rods, crankshaft, camshaft, valves, timing system, lubrication system, cooling system Fuel System: Carburetor (likely, given era), fuel pump, fuel filter, fuel lines, intake manifold Electrical System: Ignition system, charging system (alternator, regulator), starting system, sensors, wiring diagrams Engine Diagnostics: Includes guides for diagnosing engine performance issues, misfires, and noises. Emission Controls: May cover basic emission control systems relevant to the engine, such as EGR if equipped. Specifics depend on market. Procedures Included Maintenance: Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups Repair And Rebuild: Engine disassembly, inspection, component replacement, engine reassembly, major overhaul procedures Troubleshooting: Diagnostic procedures for common and uncommon engine problems, fault finding guides Tune Up Procedures: Detailed steps for performing routine tune-ups, including spark plug replacement, ignition timing adjustment, and carburetor adjustment. Engine Rebuilding: Detailed procedures for disassembling, cleaning, inspecting, measuring, and reassembling engine components for a complete rebuild. Technical Depth Depth Of Information: Comprehensive factory-level detail, suitable for professional technicians and skilled DIY mechanics 📊 Manual Specifications File Format Print Quality: High resolution, printable without restriction Compatibility: Compatible with all PC-based Windows operating systems and Mac. Digital Storage: Can be saved to hard drive and burned to CD-ROM. Print Quality Searchability: Searchable text functionality Binding Type Binding Type: Digital (Downloadable PDF) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Internal Combustion Engine (Specific configuration like inline-3 or inline-4 not provided, but CB-80 typically refers to a 3-cylinder engine for this model) Engine Displacement: Likely between 800cc and 1.0L, common for the CB-80 designation in Daihatsu engines of that era (e.g., the CB60/CB80 series was around 843cc). Performance Horsepower: Variable depending on specific Charade generation and market. Early models with 3-cylinder engines were typically in the 40-60 HP range. Torque: Variable depending on specific Charade generation and market. Typically in the 60-80 Nm range for early 3-cylinder engines. Engine Configuration: Likely a 3-cylinder, SOHC (Single Overhead Camshaft) configuration for the CB-80 designation. Fuel System Fuel Delivery: Likely Carbureted (specific model of carburetor not detailed in provided info) Carburetor Type: Specific carburetor model (e.g., Keihin, Mikuni) not provided, but manual would detail adjustment and rebuilding. 🔧 Transmission Standard Transmission Type: Likely a 4-speed or 5-speed manual transmission, with an optional automatic transmission available on some models. Optional Optional Transmission Type: Automatic transmission (specific number of speeds not specified) Features Transmission Fluid Type: Requires specific manual transmission fluid (MTF) or automatic transmission fluid (ATF) as per vehicle service manual. Specific type not listed in product description. Clutch Type: Likely a dry single-plate clutch for manual transmission variants. Manual will detail inspection and replacement. 📐 Dimensions Exterior Body Styles: Likely hatchback (3-door and 5-door variants were common for the Charade). Weights Curb Weight: Typically in the range of 750-850 kg, depending on configuration. Gross Vehicle Weight Rating: Not specified, but generally low for a compact vehicle of this era. Payload Capacity: Not specified, but generally limited for small hatchbacks. 🛡️ Safety Features Ratings Safety Standards: Compliance with contemporary safety standards for its era of production. Specific crash test ratings not provided. Active Features Braking System: Front disc brakes and rear drum brakes were common for this class of vehicle. Passive Features Seatbelts: Standard three-point seatbelts in the front, lap belts in the rear were typical. 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM radio, cassette player typical for the era. Manual focuses on mechanical and electrical systems, not infotainment. Driver Assistance...
Includes guides for diagnosing engine performance issues, misfires, and noises.
Emission Controls:
May cover basic emission control systems relevant to the engine, such as EGR if equipped. Specifics depend on market.
Procedures Included
Maintenance:
Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups
Repair And Rebuild:
Engine disassembly, inspection, component replacement, engine reassembly, major overhaul procedures
Troubleshooting:
Diagnostic procedures for common and uncommon engine problems, fault finding guides
Tune Up Procedures:
Detailed steps for performing routine tune-ups, including spark plug replacement, ignition timing adjustment, and carburetor adjustment.
Engine Rebuilding:
Detailed procedures for disassembling, cleaning, inspecting, measuring, and reassembling engine components for a complete rebuild.
Technical Depth
Depth Of Information:
Comprehensive factory-level detail, suitable for professional technicians and skilled DIY mechanics
📊 Manual Specifications
File Format
Print Quality:
High resolution, printable without restriction
Compatibility:
Compatible with all PC-based Windows operating systems and Mac.
Digital Storage:
Can be saved to hard drive and burned to CD-ROM.
Print Quality
Searchability:
Searchable text functionality
Binding Type
Binding Type:
Digital (Downloadable PDF)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Internal Combustion Engine (Specific configuration like inline-3 or inline-4 not provided, but CB-80 typically refers to a 3-cylinder engine for this model)
Engine Displacement:
Likely between 800cc and 1.0L, common for the CB-80 designation in Daihatsu engines of that era (e.g., the CB60/CB80 series was around 843cc).
Performance
Horsepower:
Variable depending on specific Charade generation and market. Early models with 3-cylinder engines were typically in the 40-60 HP range.
Torque:
Variable depending on specific Charade generation and market. Typically in the 60-80 Nm range for early 3-cylinder engines.
Engine Configuration:
Likely a 3-cylinder, SOHC (Single Overhead Camshaft) configuration for the CB-80 designation.
Fuel System
Fuel Delivery:
Likely Carbureted (specific model of carburetor not detailed in provided info)
Carburetor Type:
Specific carburetor model (e.g., Keihin, Mikuni) not provided, but manual would detail adjustment and rebuilding.
🔧 Transmission
Standard
Transmission Type:
Likely a 4-speed or 5-speed manual transmission, with an optional automatic transmission available on some models.
Optional
Optional Transmission Type:
Automatic transmission (specific number of speeds not specified)
Features
Transmission Fluid Type:
Requires specific manual transmission fluid (MTF) or automatic transmission fluid (ATF) as per vehicle service manual. Specific type not listed in product description.
Clutch Type:
Likely a dry single-plate clutch for manual transmission variants. Manual will detail inspection and replacement.
📐 Dimensions
Exterior
Body Styles:
Likely hatchback (3-door and 5-door variants were common for the Charade).
Weights
Curb Weight:
Typically in the range of 750-850 kg, depending on configuration.
Gross Vehicle Weight Rating:
Not specified, but generally low for a compact vehicle of this era.
Payload Capacity:
Not specified, but generally limited for small hatchbacks.
🛡️ Safety Features
Ratings
Safety Standards:
Compliance with contemporary safety standards for its era of production. Specific crash test ratings not provided.
Active Features
Braking System:
Front disc brakes and rear drum brakes were common for this class of vehicle.
Passive Features
Seatbelts:
Standard three-point seatbelts in the front, lap belts in the rear were typical.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio, cassette player typical for the era. Manual focuses on mechanical and electrical systems, not infotainment.
Driver Assistance
Driver Assistance Systems:
Minimal to none. Focus on core vehicle mechanics and basic electrical systems.
Connectivity
Connectivity Features:
None applicable for the era and vehicle class beyond basic radio antenna connection.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 km or 3 months, but the manual will provide precise intervals based on driving conditions.
Air Filter Replacement:
Typically every 15,000-30,000 km, or more frequently in dusty conditions. Manual provides exact recommendations.
Spark Plug Replacement:
Typically every 20,000-40,000 km, depending on plug type. Manual will provide exact interval and specifications.
Fluid Specifications
Engine Oil Type:
Likely 10W-30 or 10W-40 API SG or higher, but the manual will specify the exact grade and API classification.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, as specified by the manufacturer. Manual will be definitive.
Transmission Oil Type:
Specific grade (e.g., GL-4) and viscosity for manual gearboxes. Manual will provide precise details.
Known Issues
Common Wear Items:
Timing belt (critical replacement item), carburetor adjustments, exhaust system wear, clutch wear (for manual transmissions).
Electrical Gremlins:
Common in older vehicles, can include issues with the ignition system, alternator, or wiring harnesses. Manual's troubleshooting section is crucial.
Cooling System Maintenance:
Regular flushing and replacement of coolant is critical to prevent corrosion and overheating. Manual details procedure and coolant capacity.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd., known for its compact and economical vehicles.
Company Focus:
Specializes in small, fuel-efficient vehicles, including kei cars and subcompacts.
Model Evolution
Charade Generations:
The Charade went through multiple generations, with the CB-80 engine likely appearing in the second or third generation (e.g., G11 or G20 series).
Competitive Segment:
Subcompact hatchback segment, competing with vehicles like the Suzuki Swift, Honda City, and Mitsubishi Mirage.
Production
Production Period:
The Daihatsu Charade was produced from 1977 to 2000. The CB-80 engine variant would fall within specific years of this range.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Daihatsu built a reputation for reliable, fuel-efficient, and affordable compact cars.