Daihatsu Feroza 1990 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza Year: 1990 Engine Code: HD Series (likely HD-C or HD-E) Codes Chassis Code: F300 👋 Introduction Market Position Segment: Compact SUV / Off-roader Target Audience: Enthusiasts, off-roaders, DIY mechanics, professional repair shops Competitive Analysis Competitors 1990: Suzuki Samurai, Toyota RAV4 (later), Mitsubishi Pajero/Montero Sport (later models) Key Features Off Road Capability: Part-time four-wheel drive, robust chassis, decent ground clearance Compact Size: Maneuverable in urban environments and on trails Affordability: Often positioned as a budget-friendly entry into the SUV segment 📋 Manual Details Coverage Areas Primary Coverage: Daihatsu Feroza (F300 chassis) with HD series engine Secondary Coverage: General maintenance and repair for the 1990 model year Page Count Estimated Pages: Likely 500-1000+ pages, typical for a comprehensive factory service manual Manual Type Type: Factory Service Repair Manual Language Language: Likely English, with potential for other languages depending on origin Format Format: PDF (digital) or Printed Booklet 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, diagnostics, fuel system, cooling system, lubrication system, ignition system, emissions control Transmission: Manual and automatic transmission overhaul, removal, installation, diagnostics, fluid specifications Drivetrain: Four-wheel drive system operation, transfer case, differentials, drive shafts, CV joints, hub assemblies Suspension: Front and rear suspension components, springs, shock absorbers, control arms, steering knuckles, alignment procedures Steering: Steering gear, power steering system, steering column, tie rods, adjustment and repair Brakes: Hydraulic system, brake calipers, pads, rotors, drums, master cylinder, parking brake, bleeding procedures Electrical: Wiring diagrams, starter, alternator, battery, lighting system, ignition system, fuses, relays, diagnostic procedures Body: Body panels, doors, hood, tailgate, glass, trim, interior components, rust repair procedures HVAC: Heating, ventilation, and air conditioning system components, operation, service Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Repair: Detailed step-by-step repair procedures for all major components and systems Disassembly: Complete instructions for component removal and disassembly Assembly: Detailed assembly sequences and torque specifications Troubleshooting: Diagnostic charts and procedures for identifying and resolving common problems Diagnostics: Engine management diagnostics, electrical system diagnostics Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds Detail Level: Professional, with specific torque values, clearances, and specifications 📊 Manual Specifications File Format Digital Format: PDF Searchability: Typically text-searchable if produced by a reputable source Print Quality Print Quality: High-resolution scans or original factory print quality Binding Type Binding Type: Not applicable for digital; for printed, typically spiral-bound or case-bound for durability Paper Type Paper Type: Not applicable for digital; for printed, typically heavy-duty, glossy or matte paper for workshop use ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, SOHC (Single Overhead Camshaft) Displacement: 1598 cc (1.6 Liters) Bore X Stroke: 76.0 mm x 87.5 mm (typical for HD-C/E) Compression Ratio: Approx. 9.5:1 Performance Horsepower: Approx. 70-77 HP @ 5000-5500 RPM (depending on specific market and tuning) Torque: Approx. 95-105 lb-ft @ 3000-3500 RPM (depending on specific market and tuning) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) or Carburetor (early models/markets) Fuel Type: Unleaded Gasoline Fuel Pump Type: Electric 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features Drive System: Part-time 4WD with selectable 2WD/4WD High/4WD Low Transfer Case: Two-speed transfer case 📐 Dimensions Exterior Length: Approx. 3845 mm (151.4 in) Width: Approx. 1580 mm (62.2 in) Height: Approx. 1680 mm (66.1 in) Wheelbase: Approx. 2175 mm (85.6 in) Ground Clearance: Approx. 190-200 mm (7.5-7.9 in) Weights Curb Weight: Approx. 1100-1200 kg (2425-2645 lbs) Gross Vehicle Weight Rating: Not readily available, typically around 1600-1700 kg 🛡️ Safety Features Ratings Crash Test Ratings: Likely not tested by NHTSA or Euro NCAP during this era, or results are not widely publicized. Active Features ABS: Optional or not available on base models Passive Features Airbags: Driver airbag typically optional or absent in early models. Seat Belts: Front 3-point, rear lap belts Rollover Protection: Integrated roll bar in the Targa-style roof structure 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, cassette player. Optional CD player in later or higher trims. Speakers: Typically 2 or 4 speakers Driver Assistance Features: Very limited by modern standards. Focus is on basic mechanicals. Connectivity Features: Not applicable. No integrated Bluetooth or USB ports. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km (3,000 miles) or 6 months Air Filter Replacement: Every 20,000 km (12,000 miles) or 1 year Spark Plug Replacement: Every 40,000 km (24,000 miles) Timing Belt Replacement: Every 80,000 km (50,000 miles) or 4 years (CRITICAL) Fluid Specifications Engine Oil Type: API SG or higher, SAE 10W-30 or 10W-40 Engine Oil Capacity: Approx. 3.5 - 4.0 Liters (with filter) Coolant Type: Ethylene glycol-based coolant, 50/50 mix with distilled water Transmission Fluid Type Manual: API GL-4, SAE 75W-90 or 80W-90 Transmission Fluid Type Automatic: Dexron II or equivalent Differential Fluid Type: API GL-5, SAE 80W-90 Known Issues Rust Corrosion: Prone...