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Daihatsu Gran Move G301 G303 German Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Gran Move Codes Chassis Codes: G301, G303 👋 Introduction Market Position Segment: Compact MPV (Multi-Purpose Vehicle), often marketed as a versatile and practical small family car. Competitive Analysis Competitors: Competed against other compact MPVs and hatchbacks of its era from brands like Renault (Scenic), Peugeot (307 SW), Volkswagen (Golf Plus), Opel (Zafira), and Mitsubishi (Space Wagon). Key Features Versatility: Designed with practicality in mind, offering flexible seating arrangements and a spacious interior for its size. Engine Options: Typically offered with efficient four-cylinder gasoline engines. Value Proposition: Positioned as an affordable and reliable option in the compact MPV segment. 📋 Manual Details Coverage Areas Regions Covered: Primarily targets German market specifications but likely includes broader global technical data applicable to the model. Page Count Estimated Pages: N/A (Digital Download) Manual Type Type: Service and Repair Manual Language Language: German Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Engine: Detailed breakdown of engine components, diagnostics, repair procedures, tuning, and specifications. Transmission: Coverage of manual and automatic transmission systems, including maintenance, overhaul, and troubleshooting. Braking System: In-depth information on hydraulic systems, ABS (if applicable), disc and drum brake components, and repair procedures. Suspension Steering: Details on front and rear suspension components, steering rack, power steering system, and alignment procedures. Electrical System: Comprehensive coverage of the vehicle's electrical architecture, including wiring diagrams, component testing, and troubleshooting. Body And Chassis: Information on body panel repair, collision damage assessment, structural integrity, and interior trim. Cooling System: Details on radiator, water pump, thermostat, hoses, and coolant specifications. Fuel System: Coverage of fuel injection, fuel pumps, injectors, fuel filters, and emissions control systems. HVAC: Information on air conditioning and heating systems, including refrigerant handling and component repair. Procedures Included Routine Maintenance: Step-by-step guides for oil changes, filter replacements, fluid checks, and general servicing. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common and uncommon issues. Component Replacement: Detailed instructions for replacing major and minor components, from spark plugs to engine internals. Assembly Disassembly: Explicit guidance on the proper sequence and techniques for disassembling and reassembling various vehicle systems. Electrical Diagnostics: Testing procedures for electrical circuits, sensors, actuators, and control modules using multimeters and oscilloscopes. Engine Rebuild: Comprehensive procedures for engine overhaul, including cylinder head repair, piston replacement, and crankshaft reconditioning. Paint And Body Repair: Guidance on surface preparation, paint application, and minor bodywork for cosmetic repairs. Technical Depth Depth: Advanced diagnostics, complete repair and overhaul procedures, technical specifications, and troubleshooting guides. 📊 Manual Specifications File Format Format: Likely PDF, allowing for immediate download and printing. Print Quality Printability: Printable sections allow users to create physical copies of necessary information. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code G301: Likely the 1.3L (1300cc) 4-cylinder engine (e.g., HC-EJ series). Engine Code G303: Likely the 1.6L (1600cc) 4-cylinder engine (e.g., HD-E series). Performance Horsepower 1.3L: Approximately 80-85 HP (estimated based on similar Daihatsu engines of the era). Torque 1.3L: Approximately 105-115 Nm (estimated). Horsepower 1.6L: Approximately 90-95 HP (estimated). Torque 1.6L: Approximately 130-140 Nm (estimated). Fuel System Injection Type: Multi-point fuel injection (MPI). Fuel Type: Unleaded Gasoline (Benzin). 🔧 Transmission Standard Transmission Type Standard: Likely a 5-speed manual transmission. Optional Transmission Type Optional: Likely a 4-speed automatic transmission. Features Clutch Type: Single dry plate clutch (manual). Transmission Fluid: Specific ATF for automatic transmissions and gear oil for manual transmissions (details in manual). 📐 Dimensions Exterior Length: Approx. 4,085 mm Width: Approx. 1,690 mm Height: Approx. 1,620 mm Wheelbase: Approx. 2,530 mm Weights Curb Weight: Approx. 1,100 - 1,200 kg (depending on engine and transmission) Cargo Cargo Volume: Variable due to folding rear seats, designed for practicality and family use. 🛡️ Safety Features Ratings Crash Test Results: Euro NCAP or equivalent ratings from the production period would be detailed in specific market documentation; expect standard safety features for its class. Active Features ABS: Available as an option or standard on higher trims. Electronic Brakeforce Distribution: Often paired with ABS. Passive Features Airbags: Driver and front passenger airbags were common, with side airbags potentially available on higher trims. Seatbelts: 3-point inertia reel seatbelts with pre-tensioners. Body Structure: Reinforced body structure designed for occupant protection. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette or CD player, likely with basic speaker setup. Driver Assistance Cruise Control: Optional on higher trims. Connectivity Aux Input: Unlikely to be standard, might be an aftermarket addition. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km or 12 months, whichever comes first (refer to manual for specific engine and oil type). Air Filter Replacement: Every 20,000 - 30,000 km or as needed based on driving conditions. Spark Plug Replacement: Platinum tipped plugs typically last 80,000 - 100,000 km; copper plugs much less...
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Daihatsu Gran Move G301 G303 German Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Gran Move
Codes
Chassis Codes:
G301, G303
👋 Introduction
Market Position
Segment:
Compact MPV (Multi-Purpose Vehicle), often marketed as a versatile and practical small family car.
Competitive Analysis
Competitors:
Competed against other compact MPVs and hatchbacks of its era from brands like Renault (Scenic), Peugeot (307 SW), Volkswagen (Golf Plus), Opel (Zafira), and Mitsubishi (Space Wagon).
Key Features
Versatility:
Designed with practicality in mind, offering flexible seating arrangements and a spacious interior for its size.
Engine Options:
Typically offered with efficient four-cylinder gasoline engines.
Value Proposition:
Positioned as an affordable and reliable option in the compact MPV segment.
📋 Manual Details
Coverage Areas
Regions Covered:
Primarily targets German market specifications but likely includes broader global technical data applicable to the model.
Page Count
Estimated Pages:
N/A (Digital Download)
Manual Type
Type:
Service and Repair Manual
Language
Language:
German
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of engine components, diagnostics, repair procedures, tuning, and specifications.
Transmission:
Coverage of manual and automatic transmission systems, including maintenance, overhaul, and troubleshooting.
Braking System:
In-depth information on hydraulic systems, ABS (if applicable), disc and drum brake components, and repair procedures.
Suspension Steering:
Details on front and rear suspension components, steering rack, power steering system, and alignment procedures.
Electrical System:
Comprehensive coverage of the vehicle's electrical architecture, including wiring diagrams, component testing, and troubleshooting.
Body And Chassis:
Information on body panel repair, collision damage assessment, structural integrity, and interior trim.
Cooling System:
Details on radiator, water pump, thermostat, hoses, and coolant specifications.
Fuel System:
Coverage of fuel injection, fuel pumps, injectors, fuel filters, and emissions control systems.
HVAC:
Information on air conditioning and heating systems, including refrigerant handling and component repair.
Procedures Included
Routine Maintenance:
Step-by-step guides for oil changes, filter replacements, fluid checks, and general servicing.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common and uncommon issues.
Component Replacement:
Detailed instructions for replacing major and minor components, from spark plugs to engine internals.
Assembly Disassembly:
Explicit guidance on the proper sequence and techniques for disassembling and reassembling various vehicle systems.
Electrical Diagnostics:
Testing procedures for electrical circuits, sensors, actuators, and control modules using multimeters and oscilloscopes.
Engine Rebuild:
Comprehensive procedures for engine overhaul, including cylinder head repair, piston replacement, and crankshaft reconditioning.
Paint And Body Repair:
Guidance on surface preparation, paint application, and minor bodywork for cosmetic repairs.
Technical Depth
Depth:
Advanced diagnostics, complete repair and overhaul procedures, technical specifications, and troubleshooting guides.
📊 Manual Specifications
File Format
Format:
Likely PDF, allowing for immediate download and printing.
Print Quality
Printability:
Printable sections allow users to create physical copies of necessary information.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code G301:
Likely the 1.3L (1300cc) 4-cylinder engine (e.g., HC-EJ series).
Engine Code G303:
Likely the 1.6L (1600cc) 4-cylinder engine (e.g., HD-E series).
Performance
Horsepower 1.3L:
Approximately 80-85 HP (estimated based on similar Daihatsu engines of the era).
Torque 1.3L:
Approximately 105-115 Nm (estimated).
Horsepower 1.6L:
Approximately 90-95 HP (estimated).
Torque 1.6L:
Approximately 130-140 Nm (estimated).
Fuel System
Injection Type:
Multi-point fuel injection (MPI).
Fuel Type:
Unleaded Gasoline (Benzin).
🔧 Transmission
Standard
Transmission Type Standard:
Likely a 5-speed manual transmission.
Optional
Transmission Type Optional:
Likely a 4-speed automatic transmission.
Features
Clutch Type:
Single dry plate clutch (manual).
Transmission Fluid:
Specific ATF for automatic transmissions and gear oil for manual transmissions (details in manual).
📐 Dimensions
Exterior
Length:
Approx. 4,085 mm
Width:
Approx. 1,690 mm
Height:
Approx. 1,620 mm
Wheelbase:
Approx. 2,530 mm
Weights
Curb Weight:
Approx. 1,100 - 1,200 kg (depending on engine and transmission)
Cargo
Cargo Volume:
Variable due to folding rear seats, designed for practicality and family use.
🛡️ Safety Features
Ratings
Crash Test Results:
Euro NCAP or equivalent ratings from the production period would be detailed in specific market documentation; expect standard safety features for its class.
Active Features
ABS:
Available as an option or standard on higher trims.
Electronic Brakeforce Distribution:
Often paired with ABS.
Passive Features
Airbags:
Driver and front passenger airbags were common, with side airbags potentially available on higher trims.
Seatbelts:
3-point inertia reel seatbelts with pre-tensioners.
Body Structure:
Reinforced body structure designed for occupant protection.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette or CD player, likely with basic speaker setup.
Driver Assistance
Cruise Control:
Optional on higher trims.
Connectivity
Aux Input:
Unlikely to be standard, might be an aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 12 months, whichever comes first (refer to manual for specific engine and oil type).
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Platinum tipped plugs typically last 80,000 - 100,000 km; copper plugs much less (refer to manual).
Timing Belt Replacement:
Crucial for this engine; typically 80,000 - 100,000 km or 5-7 years. Critical to confirm in the manual.
Fluid Specifications
Engine Oil Type:
Likely API SG/SH or higher, with viscosity grades such as 5W-30 or 10W-40 (confirm in manual).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water (confirm color/spec in manual).
Brake Fluid Type:
DOT 3 or DOT 4 (confirm in manual).
Known Issues
Timing Belt Failure:
A critical issue if not replaced on schedule, leading to severe engine damage.
Cooling System Leaks:
Common in older vehicles; hoses, radiators, and water pumps can degrade.
Electrical Gremlins:
Age-related issues with wiring, switches, and sensors can cause intermittent problems.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and economical vehicles, particularly in the Kei car and subcompact segments.
Model Evolution
Gran Move Introduction:
The Gran Move was Daihatsu's entry into the compact MPV segment, designed to offer practicality and space.
Production
Production Years:
Produced roughly from the mid-1990s to the early 2000s.
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Awards And Accolades:
Specific awards for the Daihatsu Gran Move are not widely publicized, but Daihatsu vehicles generally receive recognition for reliability and value in their respective markets.
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