Daihatsu Hijet S85 1998-2010 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Hijet Chassis Code: S85 Generation: Seventh Generation (S80/S81/S82/S83/S85) Model Years Covered: 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Vehicle Segment: Kei Truck / Commercial Vehicle Target Audience: Owners and technicians seeking detailed repair and maintenance information for the Daihatsu Hijet S85 Competitive Analysis Comparable Vehicles: Suzuki Carry, Mitsubishi Minicab, Subaru Sambar Key Features Manual Value Proposition: Enables owners to save money and perform repairs like a professional technician, providing the most reliable information. Manual Content Advantage: Contains specifications and procedures previously available only in authorized dealer service departments. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of Daihatsu Hijet S85 vehicles Secondary Coverage: Proprietary components manufactured for Daihatsu Hijet S85 Page Count Estimated Page Count: Comprehensive (Specific number not provided, but implied to be extensive) Manual Type Type: Workshop Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete repair and overhaul, fuel system, ignition, lubrication system, exhaust Transmission: Complete repair and overhaul, including disassembly and assembly Electrical System: Comprehensive coverage Body: Comprehensive coverage Procedures Included Routine Maintenance: Tune-ups, general servicing, lubrication Troubleshooting: Diagnostic procedures for when trouble occurs Repair And Overhaul: Detailed instructions for component repair and full vehicle overhaul Installation And Removal: Step-by-step procedures for removal and installation of components Assembly And Disassembly: Detailed breakdown and reassembly instructions for major assemblies Technical Depth Depth: Professional level, assuming familiarity with general automotive practices, emphasizing product-specific aspects Special Tools: References to specific Daihatsu special tool numbers and illustrations for required tools Safety Precautions: Emphasis on safety equipment and precautions during maintenance and repair Important Notes: Highlights specific information through WARNING, CAUTION, and NOTE notations 📊 Manual Specifications File Format Format: PDF Delivery: Fast and free electronic delivery via Email Print Quality Printable: Yes Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder, 4-stroke, naturally aspirated (Specific engine codes like EF-SE, EF-DE, EF-NS, EF-ZS are common for this era Hijet, but not explicitly stated in the provided text) Displacement: Typically 660cc for Japanese Domestic Market (JDM) models, though variations may exist for export markets. Performance Horsepower: Variable based on specific engine variant, typically in the 45-60 HP range for JDM. Torque: Variable based on specific engine variant, typically in the 55-70 Nm range for JDM. Fuel System Fuel Delivery: Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type: Likely 5-speed manual transmission and/or 3-speed automatic transmission depending on configuration. Optional Transmission Type: Automatic transmission availability. Features Drive Layout: Rear-wheel drive (RWD) or All-wheel drive (4WD) options are common for Hijet models. 📐 Dimensions Exterior Vehicle Type: Mini Truck / Commercial Van Overall Length: Varies by body style, typically within JDM kei car regulations (under 3.4 meters). Overall Width: Varies by body style, typically within JDM kei car regulations (under 1.47 meters). Overall Height: Varies by body style, typically within JDM kei car regulations (under 2 meters). Weights Curb Weight: Typically around 700-900 kg, depending on configuration. Payload Capacity: Designed for commercial use, typically around 350 kg for truck variants. 🛡️ Safety Features Ratings Crash Test Data: Limited publicly available crash test data for this specific generation and market segment, but compliance with Japanese safety standards is expected. Active Features Braking System: Front disc brakes, rear drum brakes are typical. Passive Features Seatbelts: Standard seatbelts. 💡 Technology Features Infotainment Audio System: Base level audio systems, typically AM/FM radio, possibly with cassette or CD player in later models. Basic speaker setup. Driver Assistance ABS: Anti-lock Braking System (ABS) may have been an option on higher trim levels or specific models from 2000 onwards. Connectivity Connectivity Features: Very limited, typically no advanced connectivity features like Bluetooth or USB ports. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and specific oil used. Consult manual for exact recommendation. Air Filter Replacement: Recommended every 20,000-30,000 km or as needed based on inspection. Spark Plug Replacement: Varies by spark plug type (standard, platinum, iridium), generally between 30,000-100,000 km. Consult manual for specific recommendations. Fluid Specifications Engine Oil Type: Likely API SF/SG or higher, SAE 10W-30 or 10W-40 recommended for most conditions. Always verify with the manual. Engine Oil Capacity: Approximately 3.0 - 3.5 liters, depending on engine and filter. Coolant Type: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Consult manual for specific Daihatsu coolant specifications. Transmission Fluid Type: Manual: API GL-4 gear oil. Automatic: DEXRON III or equivalent (verify with manual). Brake Fluid Type: DOT 3 or DOT 4 brake fluid. Known Issues Common Wear Items: Clutch wear, exhaust system corrosion, suspension component wear (bushings, ball joints), engine mounts degrading. Electrical Gremlins: Older vehicles...
Owners and technicians seeking detailed repair and maintenance information for the Daihatsu Hijet S85
Competitive Analysis
Comparable Vehicles:
Suzuki Carry, Mitsubishi Minicab, Subaru Sambar
Key Features
Manual Value Proposition:
Enables owners to save money and perform repairs like a professional technician, providing the most reliable information.
Manual Content Advantage:
Contains specifications and procedures previously available only in authorized dealer service departments.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and overhaul of Daihatsu Hijet S85 vehicles
Secondary Coverage:
Proprietary components manufactured for Daihatsu Hijet S85
Page Count
Estimated Page Count:
Comprehensive (Specific number not provided, but implied to be extensive)
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete repair and overhaul, fuel system, ignition, lubrication system, exhaust
Transmission:
Complete repair and overhaul, including disassembly and assembly
Electrical System:
Comprehensive coverage
Body:
Comprehensive coverage
Procedures Included
Routine Maintenance:
Tune-ups, general servicing, lubrication
Troubleshooting:
Diagnostic procedures for when trouble occurs
Repair And Overhaul:
Detailed instructions for component repair and full vehicle overhaul
Installation And Removal:
Step-by-step procedures for removal and installation of components
Assembly And Disassembly:
Detailed breakdown and reassembly instructions for major assemblies
Technical Depth
Depth:
Professional level, assuming familiarity with general automotive practices, emphasizing product-specific aspects
Special Tools:
References to specific Daihatsu special tool numbers and illustrations for required tools
Safety Precautions:
Emphasis on safety equipment and precautions during maintenance and repair
Important Notes:
Highlights specific information through WARNING, CAUTION, and NOTE notations
📊 Manual Specifications
File Format
Format:
PDF
Delivery:
Fast and free electronic delivery via Email
Print Quality
Printable:
Yes
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated (Specific engine codes like EF-SE, EF-DE, EF-NS, EF-ZS are common for this era Hijet, but not explicitly stated in the provided text)
Displacement:
Typically 660cc for Japanese Domestic Market (JDM) models, though variations may exist for export markets.
Performance
Horsepower:
Variable based on specific engine variant, typically in the 45-60 HP range for JDM.
Torque:
Variable based on specific engine variant, typically in the 55-70 Nm range for JDM.
Older vehicles may develop issues with wiring harnesses, grounds, or specific sensor failures, especially in humid or corrosive environments.
Engine Performance:
Carbon buildup in the combustion chamber, minor oil leaks from seals and gaskets.
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu is Japan's oldest surviving automobile manufacturer, known for its compact and efficient vehicles.
Model Evolution
Hijet Legacy:
The Hijet is one of Daihatsu's longest-running and most successful model lines, dating back to the early 1960s, evolving through numerous generations.
Production
Manufacturing Location:
Primarily manufactured in Japan.
Production Period For S85:
The S80 series generally ran from the late 1980s to the early 2000s, with this manual covering specific later years within that broader range.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the S85 model itself might be rare, Daihatsu Hijet vehicles are globally recognized for their utility, reliability, and value in the commercial vehicle segment.