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Daihatsu Terios (Model J200 J210 J211 Series) Workshop Service Repair Manual 2006-2012 (EN-ES) (7 200+ Pages 363MB Searchable Indexed iPad-ready)

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Model Codes: J200, J210, J211 Series Production Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Generation Generation Designation: Second Generation (J200 Series) 👋 Introduction Market Position Market Position: The Daihatsu Terios (J200 series) is a compact, body-on-frame SUV known for its off-road capability and practicality in a small package, often positioned as an affordable and robust alternative in the small SUV segment. Competitive Analysis Key Competitors: Competed against vehicles such as the Toyota RAV4 (early models), Honda CR-V (early models), Suzuki Vitara, Nissan X-Trail (early models), and various other compact SUVs of its era. Key Features Key Features: Body-on-frame construction, selectable 4WD (often with a center differential lock), compact dimensions, good ground clearance, reliable engines, and a utilitarian interior focused on durability. Vehicle Segment Vehicle Segment: Compact Crossover SUV / Small SUV Target Audience Target Audience: Do-it-yourself owners and experienced mechanics alike. 📋 Manual Details Coverage Coverage Areas: All Styles, All Models, All Engines Page Count Total Pages: 7200+ Manual Type Type: Workshop Service Repair Manual Language Languages: English, Spanish Format File Format: PDF Delivery Delivery Method: Instant Download Protection Digital Protection: DRM-free 📖 Manual Coverage Systems Systems Covered: Engine Mechanical, Engine Control System, Emission Control Systems, Cooling System, Fuel System, Ignition System, Lubrication System, Starting System, Charging System, Exhaust System, Drive Shaft, Drive Belt, Differential Case Assy, Cylinder Head Assy, Cylinder Head, Cylinder Block Assy, Clutch Unit, Clutch System, Clutch Start Switch Assy, Clutch Release Cylinder Assy, Clutch Pedal Sub-Assy, Clutch Master Cylinder Assy, Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Steering System, Suspension System (Front & Rear), Wheel and Tire System, Body Repair, Body Electrical, Interior Systems, Exterior Trim, Supplemental Restraint System (SRS), Wiper and Washer System, Lighting System, Air Conditioning System, Audio System Procedures Procedures Included: Routine Maintenance, Scheduled Maintenance, Troubleshooting, Diagnostics, Repair Procedures (from minor adjustments to complete disassembly and reassembly), Electrical System Diagnosis, Wiring Diagrams, Component Replacement, Fluid Changes, Brake Servicing, Suspension Servicing, Engine Rebuilding, Transmission Servicing, Bodywork Repair, Airbag System Servicing, HVAC Servicing, Power Accessory Repair Depth Technical Depth: Comprehensive; covers detailed step-by-step instructions, diagnostic procedures, specifications, torque values, wiring diagrams, and exploded views for all major vehicle systems. Suitable for both DIY enthusiasts and professional mechanics. Electrical Systems Electrical System Coverage: Extensive coverage of the vehicle's electrical systems, including detailed wiring diagrams for all circuits, troubleshooting procedures for electrical faults, component testing, and repair of the lighting system, instrumentation, power accessories, and engine control modules. Bodywork Bodywork Repair Coverage: Includes procedures for body panel alignment, dent repair, rust prevention and repair, glass replacement (windshield, door glass, quarter glass), door and latch mechanism repair, interior trim removal and installation, and bumper repair/replacement. Diagnostic Tools Diagnostic Tool Requirements: Details the use of OBD-II scanners and specific diagnostic tools required for advanced diagnostics of engine, transmission, and ABS/SRS systems. Provides diagnostic trouble codes (DTCs) and their meanings. Component Level Component Level Repair: Provides instructions for component-level repair and overhaul, including detailed procedures for engine internals, transmission gears and clutches, brake calipers and assemblies, and steering components. Wiring Diagrams Wiring Diagram Detail: Includes comprehensive, sectioned wiring diagrams that are crucial for diagnosing and repairing electrical faults. These diagrams are often color-coded and clearly label wire harnesses, connectors, and components. 📊 Manual Specifications File Quality File Quality: Searchable, Indexed, Printable, iPad-ready File Size File Size: 363MB Printability Print Quality: High; all pages are printable for workshop use. Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: Primarily featured 1.3L (K3-VE) and 1.5L (3SZ-VE) inline-4 petrol engines. The manual covers all engine variants. Performance Engine Performance Details: Specific horsepower and torque figures vary by engine and market, but the 1.3L typically produced around 80-90 hp and the 1.5L around 105-110 hp. The manual provides detailed performance specifications. Fuel System Fuel System Type: Electronic Fuel Injection (EFI), multi-point fuel injection. Engine Codes Common Engine Codes: K3-VE (1.3L), 3SZ-VE (1.5L) Engine Layout Engine Layout: Inline-4 Cylinder, DOHC (Double Overhead Camshaft) 🔧 Transmission Standard Standard Transmission: Typically a 5-speed manual transmission. Optional Optional Transmission: Often available with a 4-speed automatic transmission. Features Transmission Features: Selectable 4WD system (often with high/low range gearing and center differential lock options), providing enhanced traction and off-road capability. Manual covers both manual and automatic gearbox servicing. Drive Type Drive Type: Rear-wheel drive (RWD) or selectable Four-wheel drive (4WD) 📐 Dimensions Exterior Exterior Dimensions: Compact SUV dimensions, designed for urban maneuverability and decent off-road approach/departure angles. Specific dimensions vary slightly by market and configuration, but generally around 4-4.3 meters in length. Weights Curb Weight: Curb weight typically ranges from approximately 1150 kg to 1300 kg, depending on engine and drivetrain configuration. Wheelbase Wheelbase: Approximately 2580 mm (for J200 series) Tire Size Common...
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Daihatsu Terios (Model J200 J210 J211 Series) Workshop Service Repair Manual 2006-2012 (EN-ES) (7 200+ Pages 363MB Searchable Indexed iPad-ready)
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Model Codes:
J200, J210, J211 Series
Production Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012
Generation
Generation Designation:
Second Generation (J200 Series)
👋 Introduction
Market Position
Market Position:
The Daihatsu Terios (J200 series) is a compact, body-on-frame SUV known for its off-road capability and practicality in a small package, often positioned as an affordable and robust alternative in the small SUV segment.
Competitive Analysis
Key Competitors:
Competed against vehicles such as the Toyota RAV4 (early models), Honda CR-V (early models), Suzuki Vitara, Nissan X-Trail (early models), and various other compact SUVs of its era.
Key Features
Key Features:
Body-on-frame construction, selectable 4WD (often with a center differential lock), compact dimensions, good ground clearance, reliable engines, and a utilitarian interior focused on durability.
Vehicle Segment
Vehicle Segment:
Compact Crossover SUV / Small SUV
Target Audience
Target Audience:
Do-it-yourself owners and experienced mechanics alike.
📋 Manual Details
Coverage
Coverage Areas:
All Styles, All Models, All Engines
Page Count
Total Pages:
7200+
Manual Type
Type:
Workshop Service Repair Manual
Language
Languages:
English, Spanish
Format
File Format:
PDF
Delivery
Delivery Method:
Instant Download
Protection
Digital Protection:
DRM-free
📖 Manual Coverage
Systems
Systems Covered:
Engine Mechanical, Engine Control System, Emission Control Systems, Cooling System, Fuel System, Ignition System, Lubrication System, Starting System, Charging System, Exhaust System, Drive Shaft, Drive Belt, Differential Case Assy, Cylinder Head Assy, Cylinder Head, Cylinder Block Assy, Clutch Unit, Clutch System, Clutch Start Switch Assy, Clutch Release Cylinder Assy, Clutch Pedal Sub-Assy, Clutch Master Cylinder Assy, Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Steering System, Suspension System (Front & Rear), Wheel and Tire System, Body Repair, Body Electrical, Interior Systems, Exterior Trim, Supplemental Restraint System (SRS), Wiper and Washer System, Lighting System, Air Conditioning System, Audio System
Procedures
Procedures Included:
Routine Maintenance, Scheduled Maintenance, Troubleshooting, Diagnostics, Repair Procedures (from minor adjustments to complete disassembly and reassembly), Electrical System Diagnosis, Wiring Diagrams, Component Replacement, Fluid Changes, Brake Servicing, Suspension Servicing, Engine Rebuilding, Transmission Servicing, Bodywork Repair, Airbag System Servicing, HVAC Servicing, Power Accessory Repair
Depth
Technical Depth:
Comprehensive; covers detailed step-by-step instructions, diagnostic procedures, specifications, torque values, wiring diagrams, and exploded views for all major vehicle systems. Suitable for both DIY enthusiasts and professional mechanics.
Electrical Systems
Electrical System Coverage:
Extensive coverage of the vehicle's electrical systems, including detailed wiring diagrams for all circuits, troubleshooting procedures for electrical faults, component testing, and repair of the lighting system, instrumentation, power accessories, and engine control modules.
Bodywork
Bodywork Repair Coverage:
Includes procedures for body panel alignment, dent repair, rust prevention and repair, glass replacement (windshield, door glass, quarter glass), door and latch mechanism repair, interior trim removal and installation, and bumper repair/replacement.
Diagnostic Tools
Diagnostic Tool Requirements:
Details the use of OBD-II scanners and specific diagnostic tools required for advanced diagnostics of engine, transmission, and ABS/SRS systems. Provides diagnostic trouble codes (DTCs) and their meanings.
Component Level
Component Level Repair:
Provides instructions for component-level repair and overhaul, including detailed procedures for engine internals, transmission gears and clutches, brake calipers and assemblies, and steering components.
Wiring Diagrams
Wiring Diagram Detail:
Includes comprehensive, sectioned wiring diagrams that are crucial for diagnosing and repairing electrical faults. These diagrams are often color-coded and clearly label wire harnesses, connectors, and components.
📊 Manual Specifications
File Quality
File Quality:
Searchable, Indexed, Printable, iPad-ready
File Size
File Size:
363MB
Printability
Print Quality:
High; all pages are printable for workshop use.
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Primarily featured 1.3L (K3-VE) and 1.5L (3SZ-VE) inline-4 petrol engines. The manual covers all engine variants.
Performance
Engine Performance Details:
Specific horsepower and torque figures vary by engine and market, but the 1.3L typically produced around 80-90 hp and the 1.5L around 105-110 hp. The manual provides detailed performance specifications.
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI), multi-point fuel injection.
Engine Codes
Common Engine Codes:
K3-VE (1.3L), 3SZ-VE (1.5L)
Engine Layout
Engine Layout:
Inline-4 Cylinder, DOHC (Double Overhead Camshaft)
🔧 Transmission
Standard
Standard Transmission:
Typically a 5-speed manual transmission.
Optional
Optional Transmission:
Often available with a 4-speed automatic transmission.
Features
Transmission Features:
Selectable 4WD system (often with high/low range gearing and center differential lock options), providing enhanced traction and off-road capability. Manual covers both manual and automatic gearbox servicing.
Drive Type
Drive Type:
Rear-wheel drive (RWD) or selectable Four-wheel drive (4WD)
📐 Dimensions
Exterior
Exterior Dimensions:
Compact SUV dimensions, designed for urban maneuverability and decent off-road approach/departure angles. Specific dimensions vary slightly by market and configuration, but generally around 4-4.3 meters in length.
Weights
Curb Weight:
Curb weight typically ranges from approximately 1150 kg to 1300 kg, depending on engine and drivetrain configuration.
Wheelbase
Wheelbase:
Approximately 2580 mm (for J200 series)
Tire Size
Common Tire Sizes:
Typically 215/65R16 or similar, depending on trim and market. Manual specifies exact tire and wheel fitments.
Wheel Bolt Pattern
Wheel Bolt Pattern:
Commonly 5x114.3
🛡️ Safety Features
Ratings
Safety Ratings:
Euro NCAP and other regional safety ratings vary for this generation. The manual details the Supplemental Restraint System (SRS) components, including airbags and seatbelt pre-tensioners.
Passive Features
Passive Safety Features:
Front airbags, seatbelt pretensioners, reinforced body structure, side-impact door beams. Manual covers SRS system diagnostics and component replacement.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) and Electronic Brakeforce Distribution (EBD) were often available on higher trims. The manual provides detailed information on the brake system and ABS/EBD operation.
💡 Technology Features
Infotainment
Infotainment Systems:
Infotainment systems of this era were generally basic, often including an AM/FM radio with CD player and speakers. The manual covers the repair and diagnosis of the audio system and related components like speakers and antennas.
Driver Assistance
Driver Assistance Features:
Driver assistance features were minimal in this generation, typically limited to ABS and EBD. Advanced electronic stability control or adaptive cruise control were not common. The manual details ABS and EBD operation.
Connectivity
Connectivity Features:
Basic connectivity would have been limited to auxiliary inputs for audio devices in some later models. The manual covers the wiring and electrical components related to these features.
🔧 Maintenance
Service Intervals
Recommended Service Intervals:
The manual provides detailed recommended service intervals for oil changes, filter replacements, fluid checks, timing belt/chain inspection (depending on engine), brake system servicing, and other essential maintenance tasks based on mileage and time. Typical oil change intervals are often around 10,000-15,000 km or 6-12 months.
Fluid Specifications
Engine Oil Specification:
Recommended engine oil type and viscosity (e.g., API SN, ACEA A3/B4, SAE 5W-30 or 10W-40) will be detailed in the manual based on engine and climate conditions. Manual includes specific part numbers for filters.
Coolant Specification:
Specifies the correct type and mixture ratio of engine coolant (e.g., ethylene glycol-based antifreeze) and its capacity. Likely uses a pink or red long-life coolant formulation.
Brake Fluid Specification:
Details the required brake fluid type, typically DOT 3 or DOT 4, and its replacement interval.
Transmission Fluid Specification:
Specifies the correct type of ATF (Automatic Transmission Fluid) for automatic transmissions or gear oil for manual transmissions, along with fill capacities and change intervals. For the manual transaxle, likely a GL-4 rated gear oil.
Known Issues
Common Issues:
Potential common issues covered in the manual might include: occasional clutch wear in manual transmissions, minor oil leaks from the engine, suspension component wear due to its SUV nature, and potential issues with the 4WD system if not maintained. The manual provides diagnostic steps for all these.
Part Numbers
Timing Belt Part Number:
Specific part numbers for timing belts (if applicable) or timing chains and related components (tensioners, guides) are provided in the manual for each engine variant.
Oil Filter Part Number:
The manual lists OE and equivalent part numbers for oil filters, air filters, fuel filters, cabin filters, and other common maintenance items.
Capacities
Engine Oil Capacity:
Engine oil capacity typically ranges from 3.4 to 3.9 liters, depending on the engine. Manual specifies exact capacity.
Cooling System Capacity:
Cooling system capacity is typically around 5.0 - 5.5 liters. Manual provides exact figure and bleeding procedures.
Torque Specifications
Engine Torque Specifications:
The manual contains critical torque specifications for cylinder head bolts, main bearing caps, connecting rod bolts, and other essential engine fasteners to ensure proper assembly and prevent damage.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history in producing small, reliable vehicles, with a focus on practicality and affordability.
Model Evolution
Model Evolution:
The J200 Series is the second generation of the Terios, evolving from the first generation with updated styling, improved interior, and refined mechanicals. It continued the established reputation for compact SUV utility.
Production
Production Locations:
Primarily manufactured in Japan, with production also occurring in other countries under various agreements or licensing.
Model Launch
First Generation Launch:
First generation Terios launched in 1997.
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