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2009 Daihatsu Materia Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Materia Year: 2009 Model Codes: Materia / COO (Japan) Bodystyle: Compact MPV / Hatchback 👋 Introduction Market Position Market Position: The Daihatsu Materia, also known as the Daihatsu COO in Japan, was positioned as a stylish and practical compact MPV/hatchback, offering versatile interior space in a compact footprint. Competitive Analysis Competitive Analysis: Competed with vehicles like the Toyota Yaris Verso, Honda Jazz/Fit, and Kia Venga in its segment, focusing on practicality, affordability, and distinctive styling. Key Features Key Features: Unique, boxy yet stylish design, surprisingly spacious interior for its size, efficient engines, and a focus on urban maneuverability. 📋 Manual Details Coverage Areas Coverage Areas: All Models and All Repairs A-Z Page Count Page Count: Unknown (Digital Format) Manual Type Manual Type: Factory Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Control System, Fuel System, Emission Control, Intake & Exhaust, Cooling System, Lubrication System, Ignition System, Starting & Charging System, Automatic Transmission, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axles, Suspension, Steering Column, Power Steering, Brakes, Parking Brake, Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer System, Door Locks, Meter & Gauges, Audio/Visual System, Horn, Windshield/Glass/Mirrors, Instrument Panel, Seats, Engine Hood/Doors, Exterior Trim, Interior Trim, Electrical System, Multiplex/CAN Communication Engine Mechanical: Complete disassembly, inspection, and reassembly of engine components, including cylinder head, pistons, crankshaft, camshafts, timing components, and valve train. Engine Control System: Diagnosis and repair of ECU, sensors (e.g., O2, MAP, Crankshaft Position), actuators (e.g., fuel injectors, ignition coils), and wiring harnesses. Includes diagnostic trouble codes (DTCs). Fuel Service Specifications: Fuel pump pressure, injector flow rates, fuel filter replacement, fuel tank capacity, and fuel system cleaning procedures. Emission Control: Catalytic converter system, EVAP system components, EGR system (if equipped), and emissions-related diagnostics and troubleshooting. Intake Exhaust Cooling: Air intake system components, exhaust manifold, catalytic converter, muffler, radiator, thermostat, water pump, coolant hoses, and heater core. Lube System: Oil pump, oil filter, oil pan, oil pressure checks, and lubrication points. Ignition Starting Charging: Ignition coils, spark plugs, ignition timing, starter motor, alternator, battery testing, and charging system diagnostics. Auto Transmission Clutch: Complete repair and overhaul of the automatic transmission, torque converter, valve body, solenoids, transmission fluid changes, and clutch pack replacement. Manual Transmission: Disassembly, repair, and adjustment of manual gearbox components, clutch assembly, flywheel, and shifter linkage. Transfer Propeller Shaft: Components and maintenance for drivetrain components, though the Materia is primarily FWD. If AWD variants exist, these sections would cover the transfer case and driveshaft. Drive Shaft: CV joints, drive axles, wheel bearings, and related seals and components. Differential: Front differential (integrated with transaxle on FWD models) inspection, fluid changes, and potential repair procedures. Axle Suspension: Front and rear suspension components, struts, shock absorbers, control arms, bushings, ball joints, and alignment specifications. Tire Wheel: Tire pressure recommendations, wheel bolt pattern (likely 4x100 or similar), wheel bearing replacement, and tire wear analysis. Brake Control: Brake system hydraulics, master cylinder, brake booster, ABS control module, and brake lines. Brake: Front and rear brake pads, rotors, calipers, brake fluid flush and bleed procedures, and parking brake adjustment. Parking Brake: Parking brake mechanism, cables, and adjustment procedures. Steering Column: Steering column assembly, tilt/telescope adjustments, steering wheel removal, and airbag module servicing. Power Steering: Power steering pump, fluid, hoses, rack and pinion assembly, and steering system bleeding. Air Condition: A/C system components (compressor, condenser, evaporator), refrigerant charging, leak detection, and climate control module diagnostics. Suppl Restraint System: Airbag deployment, SRS module, seat belt pretensioners, sensors, and diagnostic procedures for the supplemental restraint system. Seat Belt: Seat belt mechanisms, retractors, and inspection. Engine Immobilizer: Immobilizer system components, key programming (if applicable), and related diagnostics. Cruise Control: Cruise control module, actuators, switches, and troubleshooting for the cruise control system. Wiper Washer: Wiper motor, linkage, washer pump, fluid reservoir, and control switches. Door Lock: Door lock mechanisms, actuators, power lock system, and central locking components. Meter Audio Visual: Instrument cluster diagnostics, gauge operation, and audio system components, speakers, and wiring. Horn: Horn operation, relay, fuse, and wiring diagnostics. Windshield Glass Mirror: Windshield replacement, wiper blade replacement, mirror adjustments and replacement. Instrument Panel: Instrument panel removal, installation, and component replacement (e.g., warning lights, gauges). Seat: Seat removal, installation, and adjustment mechanisms. Engine Hood Door: Hood latch, hinges, and door mechanism adjustments and repair. Exterior Interior: Body panel alignment, trim removal and installation, bumper repair, and interior paneling. Electrical: Comprehensive coverage of all electrical systems, including wiring diagrams for various circuits, fuse box locations, relay functions, and troubleshooting. Multiplex Can Communication: Diagnosis and understanding of multiplex communication systems and CAN bus networks used for inter-module communication. Procedures Included Procedures Included: Maintenance schedules, diagnostics, troubleshooting, step-by-step repair procedures, component removal and installation, adjustments,...
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2009 Daihatsu Materia Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Materia
Year:
2009
Model Codes:
Materia / COO (Japan)
Bodystyle:
Compact MPV / Hatchback
👋 Introduction
Market Position
Market Position:
The Daihatsu Materia, also known as the Daihatsu COO in Japan, was positioned as a stylish and practical compact MPV/hatchback, offering versatile interior space in a compact footprint.
Competitive Analysis
Competitive Analysis:
Competed with vehicles like the Toyota Yaris Verso, Honda Jazz/Fit, and Kia Venga in its segment, focusing on practicality, affordability, and distinctive styling.
Key Features
Key Features:
Unique, boxy yet stylish design, surprisingly spacious interior for its size, efficient engines, and a focus on urban maneuverability.
📋 Manual Details
Coverage Areas
Coverage Areas:
All Models and All Repairs A-Z
Page Count
Page Count:
Unknown (Digital Format)
Manual Type
Manual Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Control System, Fuel System, Emission Control, Intake & Exhaust, Cooling System, Lubrication System, Ignition System, Starting & Charging System, Automatic Transmission, Manual Transmission, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axles, Suspension, Steering Column, Power Steering, Brakes, Parking Brake, Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper & Washer System, Door Locks, Meter & Gauges, Audio/Visual System, Horn, Windshield/Glass/Mirrors, Instrument Panel, Seats, Engine Hood/Doors, Exterior Trim, Interior Trim, Electrical System, Multiplex/CAN Communication
Engine Mechanical:
Complete disassembly, inspection, and reassembly of engine components, including cylinder head, pistons, crankshaft, camshafts, timing components, and valve train.
Engine Control System:
Diagnosis and repair of ECU, sensors (e.g., O2, MAP, Crankshaft Position), actuators (e.g., fuel injectors, ignition coils), and wiring harnesses. Includes diagnostic trouble codes (DTCs).
Fuel Service Specifications:
Fuel pump pressure, injector flow rates, fuel filter replacement, fuel tank capacity, and fuel system cleaning procedures.
Emission Control:
Catalytic converter system, EVAP system components, EGR system (if equipped), and emissions-related diagnostics and troubleshooting.
Intake Exhaust Cooling:
Air intake system components, exhaust manifold, catalytic converter, muffler, radiator, thermostat, water pump, coolant hoses, and heater core.
Lube System:
Oil pump, oil filter, oil pan, oil pressure checks, and lubrication points.
Ignition Starting Charging:
Ignition coils, spark plugs, ignition timing, starter motor, alternator, battery testing, and charging system diagnostics.
Auto Transmission Clutch:
Complete repair and overhaul of the automatic transmission, torque converter, valve body, solenoids, transmission fluid changes, and clutch pack replacement.
Manual Transmission:
Disassembly, repair, and adjustment of manual gearbox components, clutch assembly, flywheel, and shifter linkage.
Transfer Propeller Shaft:
Components and maintenance for drivetrain components, though the Materia is primarily FWD. If AWD variants exist, these sections would cover the transfer case and driveshaft.
Drive Shaft:
CV joints, drive axles, wheel bearings, and related seals and components.
Differential:
Front differential (integrated with transaxle on FWD models) inspection, fluid changes, and potential repair procedures.
Axle Suspension:
Front and rear suspension components, struts, shock absorbers, control arms, bushings, ball joints, and alignment specifications.
Tire Wheel:
Tire pressure recommendations, wheel bolt pattern (likely 4x100 or similar), wheel bearing replacement, and tire wear analysis.
Brake Control:
Brake system hydraulics, master cylinder, brake booster, ABS control module, and brake lines.
Brake:
Front and rear brake pads, rotors, calipers, brake fluid flush and bleed procedures, and parking brake adjustment.
Parking Brake:
Parking brake mechanism, cables, and adjustment procedures.
Steering Column:
Steering column assembly, tilt/telescope adjustments, steering wheel removal, and airbag module servicing.
Power Steering:
Power steering pump, fluid, hoses, rack and pinion assembly, and steering system bleeding.
Air Condition:
A/C system components (compressor, condenser, evaporator), refrigerant charging, leak detection, and climate control module diagnostics.
Suppl Restraint System:
Airbag deployment, SRS module, seat belt pretensioners, sensors, and diagnostic procedures for the supplemental restraint system.
Seat Belt:
Seat belt mechanisms, retractors, and inspection.
Engine Immobilizer:
Immobilizer system components, key programming (if applicable), and related diagnostics.
Cruise Control:
Cruise control module, actuators, switches, and troubleshooting for the cruise control system.
Wiper Washer:
Wiper motor, linkage, washer pump, fluid reservoir, and control switches.
Door Lock:
Door lock mechanisms, actuators, power lock system, and central locking components.
Meter Audio Visual:
Instrument cluster diagnostics, gauge operation, and audio system components, speakers, and wiring.
Horn:
Horn operation, relay, fuse, and wiring diagnostics.
Windshield Glass Mirror:
Windshield replacement, wiper blade replacement, mirror adjustments and replacement.
Instrument Panel:
Instrument panel removal, installation, and component replacement (e.g., warning lights, gauges).
Seat:
Seat removal, installation, and adjustment mechanisms.
Engine Hood Door:
Hood latch, hinges, and door mechanism adjustments and repair.
Exterior Interior:
Body panel alignment, trim removal and installation, bumper repair, and interior paneling.
Electrical:
Comprehensive coverage of all electrical systems, including wiring diagrams for various circuits, fuse box locations, relay functions, and troubleshooting.
Multiplex Can Communication:
Diagnosis and understanding of multiplex communication systems and CAN bus networks used for inter-module communication.
Procedures Included
Procedures Included:
Maintenance schedules, diagnostics, troubleshooting, step-by-step repair procedures, component removal and installation, adjustments, fluid services, electrical system analysis, wiring schematics, exploded diagrams, specifications.
Troubleshooting Guides:
Detailed flowcharts and diagnostic trees for identifying and resolving common and complex issues across all vehicle systems.
Wiring Schematics:
Complete and detailed wiring diagrams for all electrical systems, color-coded for easy identification of circuits, components, and connectors.
Diagnostics:
Procedures for using diagnostic tools (e.g., OBD-II scanners), interpreting sensor data, and performing system checks.
Technical Depth
Technical Depth:
Factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIY enthusiasts. Covers all aspects from routine maintenance to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
File Format:
Adobe PDF
Print Quality
Print Quality:
High-resolution, printable pages with zoomable illustrations and schematics.
Binding Type
Binding Type:
Digital (PDF) - No physical binding. User printable.
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
1.5L (1495cc) 4-Cylinder DOHC with VVT-i (1KR-FE engine variants may also be present in some markets/configurations, though less common for the Materia globally)
Performance
Horsepower Ps:
Approximately 103 PS (102 hp; 76 kW) at 6000 rpm (for 1.5L 1NZ-FE derived engine)
Torque Nm:
Approximately 132 Nm (97 lb-ft) at 4400 rpm (for 1.5L 1NZ-FE derived engine)
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Engine Codes
Engine Codes:
Likely derived from Toyota's NZ series engines, specifically the 1NZ-FE for the 1.5L variant. Early or specific market models might have had other Daihatsu or Toyota engines.
🔧 Transmission
Standard
Standard Transmission:
4-Speed Automatic Transmission (Super ECT)
Optional
Optional Transmission:
Possibly a 5-speed Manual Transmission in some markets.
Features
Transmission Features:
Electronically Controlled Automatic Transmission (ECT) for smooth shifting and optimal fuel efficiency.
📐 Dimensions
Exterior
Length Mm:
Approx. 3,995 mm
Width Mm:
Approx. 1,705 mm
Height Mm:
Approx. 1,620 mm
Wheelbase Mm:
Approx. 2,500 mm
Weights
Curb Weight Kg:
Approx. 1,050 kg - 1,150 kg (depending on transmission and options)
🛡️ Safety Features
Ratings
Safety Ratings:
Not widely tested by major international safety organizations like Euro NCAP or NHTSA for this specific model year and market. Local market safety standards apply.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD) typically available, optional Traction Control System (TCS).
Passive Features
Passive Safety Features:
Front airbags for driver and passenger, potentially side airbags, seat belt pretensioners, and impact-absorbing body structure.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory-installed radio/CD player with optional auxiliary input or USB. Speaker configuration typically 4-6 speakers. Some models may have navigation options.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily focused on essential safety features like ABS. Parking sensors or reverse cameras might be aftermarket or optional on higher trims.
Connectivity
Connectivity Options:
Standard features might include power windows, power locks, and central locking. Bluetooth connectivity would likely be an aftermarket addition or available on top-tier models.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type (refer to manual for specific recommendation).
Air Filter Replacement Interval:
Approximately 20,000 - 40,000 km, or as needed based on inspection.
Spark Plug Replacement Interval:
Iridium spark plugs usually last 80,000 - 100,000 km. Check manual for specific type and interval.
Fluid Specifications
Engine Oil Type:
API SN/SP, ILSAC GF-5/GF-6 SAE 0W-20 or 5W-30 (refer to manual for precise specification and capacity).
Coolant Type:
Toyota Super Long Life Coolant (SLLC) - Pink or equivalent long-life ethylene glycol coolant (50/50 mix).
Transmission Fluid Type:
Dexron III/VI compatible ATF (Automatic Transmission Fluid) for 4-speed automatic. Check manual for exact specification and capacity.
Known Issues
Common Issues:
Occasional reports of minor electrical gremlins, potential for wear on suspension components due to its usage profile, and typical age-related issues like exhaust leaks or starter motor wear. Engine and transmission are generally robust if maintained.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and fuel-efficient vehicles, particularly in the Kei car and subcompact segments. Known for its engineering expertise in compact vehicle design.
Model Evolution
Model Evolution:
The Materia (COO) was introduced in 2006 as a compact and practical family car, designed to maximize interior space within a small exterior footprint. It received minor updates during its production run up to 2016 (Japan) and earlier in other markets.
Production
Production Locations:
Primarily manufactured in Japan by Daihatsu.
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