1998 Daihatsu Terios (1st gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 1998 Generation: 1st Generation (J100/J122) Codes Chassis Code: J100 Series (e.g., J102G, J102R, J122G) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Kei SUV (primarily in its home market of Japan, but also sold globally in larger configurations). Target Audience: Individuals and families seeking a compact, capable, and fuel-efficient off-road oriented vehicle, often used for light duty and urban/rural adventuring. Competitive Analysis Key Competitors: Suzuki Jimny, Mitsubishi Pajero Mini, Toyota RAV4 (early models), Honda CR-V (early models), Nissan Terrano. Key Features Unique Selling Points: Compact dimensions, genuine off-road capability with optional 4WD and low-range gearing, surprisingly spacious interior for its size, distinctive styling, robust construction. Manual Value Proposition Value: Provides technicians and knowledgeable owners with the critical, manufacturer-specific information needed to accurately diagnose, maintain, and repair the 1998 Daihatsu Terios, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Models Covered: All 1998 Daihatsu Terios models and variants Repairs Scope: A-Z (All repairs from basic maintenance to major overhauls) Page Count Estimated Page Count: Approximately 700-1000+ pages (typical for a comprehensive service manual) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English (assuming standard for international markets, potentially Japanese original with English translation) Format Format: Digital (PDF) or Printed Booklet 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals (cylinder head, block, pistons, crankshaft), lubrication, cooling, fuel injection, ignition, emissions control, starting and charging systems, engine performance diagnostics. Transmission Systems: Manual transmission (clutch, gearbox, linkages, internal components), Automatic transmission (torque converter, planetary gear sets, valve body, electronic controls), transfer case, drivetrain (propeller shafts, differentials). Braking Systems: Front and rear brake systems (disc/drum), hydraulic circuits, ABS (if equipped), parking brake, brake fluid specifications and bleeding procedures. Suspension Steering: Front suspension (MacPherson struts, control arms, springs, shocks), Rear suspension (multi-link, coil springs, shocks), power steering system, steering column, wheel alignment specifications. Electrical Electronics: Battery, charging system, starting system, lighting (headlights, taillights, interior), instrument cluster, power windows, power locks, wipers, horn, fuses and relays, wiring diagrams for all circuits. Body Chassis: Body construction, exterior panels, interior trim, doors, hood, tailgate, bumpers, glass, chassis components, corrosion protection. Procedures Included Maintenance Procedures: Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid replacement, belt inspections and replacement, tire rotation, battery maintenance. Diagnostics Troubleshooting: Systematic diagnostic procedures for engine, transmission, braking, electrical faults using symptom-based troubleshooting charts and diagnostic trouble codes (DTCs) if OBD-I/II equipped. Repair Procedures: Detailed step-by-step instructions for component removal, inspection, repair, and reinstallation across all major vehicle systems. Specifications Data: Torque specifications for all fasteners, engine and transmission fluid capacities, engine clearances, electrical resistance values, pressure specifications. Special Tools: Identification of specific special tools required for certain repair or diagnostic procedures. Technical Depth Depth: Comprehensive: Covers from basic preventive maintenance and routine service to advanced engine rebuilds, transmission overhauls, and complex electrical diagnostics. Includes detailed exploded views and schematics. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format), typically searchable and printable. Print Quality Print Quality: High resolution, clear diagrams and text (for printed versions or high-quality PDFs). Binding Type Binding Type: Perfect bound or spiral bound (for printed versions), designed for lay-flat use in a workshop environment. Paper Type Paper Type: Durable, often glossy or semi-gloss paper to withstand workshop conditions (for printed versions). ⚙️ Engine Specifications Primary Engine Engine Code: HE-EG (typically for the 1.3L engine) Displacement: 1.3 Liters (1300 cc) Configuration: Inline 4-cylinder, DOHC (Double Overhead Camshaft) Cylinders Valves: 4 Cylinders, 16 Valves Performance Horsepower Hp: Approximately 88-92 HP (varies slightly by market and tuning) Torque Ft Lbs: Approximately 80-85 ft-lbs (varies) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Maintenance Specs Oil Type: API SG/SH or higher, SAE 10W-30 or 5W-30 recommended (refer to manual for exact specification) Oil Capacity Liters: Approximately 3.2 - 3.5 Liters (with filter, refer to manual) Spark Plug Gap: 0.8 - 0.9 mm (refer to manual for specific plug type, e.g., NGK BKR6E) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features Drivetrain Options: Rear-Wheel Drive (RWD) and 4-Wheel Drive (4WD) with optional low-range gearing. Maintenance Specs Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual) Automatic Transmission Fluid: Dexron II or Dexron III compatible ATF (refer to manual for exact specification) 📐 Dimensions Exterior Length Mm: Approx. 3,770 - 3,850 mm (depending on market configuration) Width Mm: Approx. 1,530 - 1,600 mm (depending on market configuration) Height Mm: Approx. 1,690 - 1,750 mm (depending on market configuration) Wheelbase Mm: Approx. 2,375 mm Ground Clearance Mm: Approx. 190 - 200 mm Weights Curb Weight Kg: Approx. 1,100 - 1,250 kg (depending on configuration) Gross Vehicle Weight Rating Kg: Approx. 1,500 - 1,650 kg (refer to vehicle placard) Towing...

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Year:

Generation:

1st Generation (J100/J122)

Codes

Chassis Code:

J100 Series (e.g., J102G, J102R, J122G)

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Kei SUV (primarily in its home market of Japan, but also sold globally in larger configurations).

Target Audience:

Individuals and families seeking a compact, capable, and fuel-efficient off-road oriented vehicle, often used for light duty and urban/rural adventuring.

Competitive Analysis

Key Competitors:

Suzuki Jimny, Mitsubishi Pajero Mini, Toyota RAV4 (early models), Honda CR-V (early models), Nissan Terrano.

Key Features

Unique Selling Points:

Compact dimensions, genuine off-road capability with optional 4WD and low-range gearing, surprisingly spacious interior for its size, distinctive styling, robust construction.

Manual Value Proposition

Value:

Provides technicians and knowledgeable owners with the critical, manufacturer-specific information needed to accurately diagnose, maintain, and repair the 1998 Daihatsu Terios, ensuring optimal performance and longevity.

📋 Manual Details

Coverage Areas

Models Covered:

All 1998 Daihatsu Terios models and variants

Repairs Scope:

A-Z (All repairs from basic maintenance to major overhauls)

Page Count

Estimated Page Count:

Approximately 700-1000+ pages (typical for a comprehensive service manual)

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English (assuming standard for international markets, potentially Japanese original with English translation)

Format

Format:

Digital (PDF) or Printed Booklet

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanicals (cylinder head, block, pistons, crankshaft), lubrication, cooling, fuel injection, ignition, emissions control, starting and charging systems, engine performance diagnostics.

Transmission Systems:

Manual transmission (clutch, gearbox, linkages, internal components), Automatic transmission (torque converter, planetary gear sets, valve body, electronic controls), transfer case, drivetrain (propeller shafts, differentials).

Braking Systems:

Front and rear brake systems (disc/drum), hydraulic circuits, ABS (if equipped), parking brake, brake fluid specifications and bleeding procedures.

Suspension Steering:

Front suspension (MacPherson struts, control arms, springs, shocks), Rear suspension (multi-link, coil springs, shocks), power steering system, steering column, wheel alignment specifications.

Electrical Electronics:

Battery, charging system, starting system, lighting (headlights, taillights, interior), instrument cluster, power windows, power locks, wipers, horn, fuses and relays, wiring diagrams for all circuits.

Body Chassis:

Body construction, exterior panels, interior trim, doors, hood, tailgate, bumpers, glass, chassis components, corrosion protection.

Procedures Included

Maintenance Procedures:

Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid replacement, belt inspections and replacement, tire rotation, battery maintenance.

Diagnostics Troubleshooting:

Systematic diagnostic procedures for engine, transmission, braking, electrical faults using symptom-based troubleshooting charts and diagnostic trouble codes (DTCs) if OBD-I/II equipped.

Repair Procedures:

Detailed step-by-step instructions for component removal, inspection, repair, and reinstallation across all major vehicle systems.

Specifications Data:

Torque specifications for all fasteners, engine and transmission fluid capacities, engine clearances, electrical resistance values, pressure specifications.

Special Tools:

Identification of specific special tools required for certain repair or diagnostic procedures.

Technical Depth

Depth:

Comprehensive: Covers from basic preventive maintenance and routine service to advanced engine rebuilds, transmission overhauls, and complex electrical diagnostics. Includes detailed exploded views and schematics.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format), typically searchable and printable.

Print Quality

Print Quality:

High resolution, clear diagrams and text (for printed versions or high-quality PDFs).

Binding Type

Binding Type:

Perfect bound or spiral bound (for printed versions), designed for lay-flat use in a workshop environment.

Paper Type

Paper Type:

Durable, often glossy or semi-gloss paper to withstand workshop conditions (for printed versions).

⚙️ Engine Specifications

Primary Engine

Engine Code:

HE-EG (typically for the 1.3L engine)

Displacement:

1.3 Liters (1300 cc)

Configuration:

Inline 4-cylinder, DOHC (Double Overhead Camshaft)

Cylinders Valves:

4 Cylinders, 16 Valves

Performance

Horsepower Hp:

Approximately 88-92 HP (varies slightly by market and tuning)

Torque Ft Lbs:

Approximately 80-85 ft-lbs (varies)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Maintenance Specs

Oil Type:

API SG/SH or higher, SAE 10W-30 or 5W-30 recommended (refer to manual for exact specification)

Oil Capacity Liters:

Approximately 3.2 - 3.5 Liters (with filter, refer to manual)

Spark Plug Gap:

0.8 - 0.9 mm (refer to manual for specific plug type, e.g., NGK BKR6E)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission

Optional

Transmission Type:

4-Speed Automatic Transmission

Features

Drivetrain Options:

Rear-Wheel Drive (RWD) and 4-Wheel Drive (4WD) with optional low-range gearing.

Maintenance Specs

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual)

Automatic Transmission Fluid:

Dexron II or Dexron III compatible ATF (refer to manual for exact specification)

📐 Dimensions

Exterior

Length Mm:

Approx. 3,770 - 3,850 mm (depending on market configuration)

Width Mm:

Approx. 1,530 - 1,600 mm (depending on market configuration)

Height Mm:

Approx. 1,690 - 1,750 mm (depending on market configuration)

Wheelbase Mm:

Approx. 2,375 mm

Ground Clearance Mm:

Approx. 190 - 200 mm

Weights

Curb Weight Kg:

Approx. 1,100 - 1,250 kg (depending on configuration)

Gross Vehicle Weight Rating Kg:

Approx. 1,500 - 1,650 kg (refer to vehicle placard)

Towing Capacity Kg:

Typically limited for this class, consult specific market regulations and manual (often around 750-1000 kg braked).

🛡️ Safety Features

Ratings

Crash Test Ratings:

Vehicle safety standards for 1998 vary by region. This era of compact SUVs generally had lower safety ratings compared to modern vehicles. Specific crash test data for the 1998 Terios may be limited. Consult regional NCAP or NHTSA archives.

Active Features

Optional Anti-lock Braking System (ABS) may be available on higher trim levels.

Traction Control:

Rarely available on this model year; the 4WD system provides some traction benefits.

Passive Features

Airbags:

Driver and Passenger front airbags may be standard or optional depending on market.

Seatbelts:

Three-point seatbelts for all occupants, with pre-tensioners for front seats likely standard.

Construction

Body On Frame:

Utilizes a body-on-frame construction, common for SUVs of this era prioritizing ruggedness and off-road durability.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player, potentially an optional CD player. Speaker configuration typically limited to 2 or 4 speakers.

Climate Control:

Manual heating and air conditioning systems, typically controlled via rotary knobs or sliders.

Driver Assistance

Cruise Control:

Optional on some higher trim levels, not widely prevalent.

Parking Assistance:

No factory-fitted parking sensors or rearview cameras. Relies on driver visibility and possibly aftermarket additions.

Connectivity

Connectivity Features:

Very basic. No Bluetooth, USB, or integrated smartphone connectivity. May have a 12V accessory socket for charging devices.

🔧 Maintenance

Service Intervals

Oil Filter Change:

Every 5,000-10,000 km or 6-12 months, whichever comes first (refer to manual for precise interval).

Air Filter Replacement:

Every 20,000-30,000 km or as needed based on driving conditions (refer to manual).

Spark Plug Replacement:

Every 30,000-60,000 km, depending on spark plug type (standard vs. platinum/iridium - refer to manual).

Coolant Replacement:

Every 2-4 years or 40,000-80,000 km (refer to manual for coolant type and interval).

Transmission Fluid Change:

Manual: Every 40,000-60,000 km. Automatic: Every 30,000-50,000 km (or as per severe service schedule - refer to manual).

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4 brake fluid (refer to manual for specific DOT rating and procedure).

Power Steering Fluid:

Specific ATF or power steering fluid (refer to manual).

Coolant Type:

Ethylene glycol based coolant, typically a green or orange type (refer to manual for specific OEM or aftermarket recommendation).

Known Issues

Common Wear Items:

Suspension components (bushings, ball joints, struts), exhaust system (rust), clutch wear (manual transmission), minor oil leaks from seals.

Electrical Gremlins:

Occasional issues with window regulators, central locking, or dashboard warning lights, often related to aging wiring or module failures. Covered in detail within the manual's electrical section.

Engine Performance Notes:

While generally robust, timing belt maintenance is critical. The manual will detail inspection and replacement intervals.

📚 Vehicle History

Brand Heritage

Daihatsu Legacy:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, reliable, and economical vehicles, particularly in the Kei car segment in Japan and compact vehicles globally.

Model Evolution

Terios Introduction:

The first generation Terios (J100) was introduced in 1997 as a response to the growing demand for compact SUVs and the Kei car regulations in Japan.

Generation Significance:

Established the Terios nameplate and laid the foundation for its reputation as a capable, albeit small, off-roader.

Production

Manufacturing Location:

Primarily manufactured in Japan.

Production Period:

First generation production ran from 1997 to 2006. This manual specifically covers the 1998 model year.

Model Variants

Global Rebranding:

In some markets, the first-generation Terios was sold under different names, such as the Toyota Cami and Daihatsu Materia (later generations adopted this name).

🏆 Awards & Recognition

Recognitions

Industry Awards:

The Daihatsu Terios, particularly in its early iterations, was recognized for its compact size, fuel efficiency, and surprising off-road capability, often winning praise in compact SUV shootouts within specialized automotive publications.

Ratings

Consumer Satisfaction:

Generally received positive ratings for reliability and value for money in its segment, though specific consumer satisfaction surveys for this exact model year may vary by region.