DAIHATSU TERIOS II J200 J210 J211 2006-2014 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios II Codes Chassis Codes: J200, J210, J211 👋 Introduction Market Position Vehicle Segment: Subcompact SUV / Crossover Competitive Analysis Key Competitors: Suzuki Vitara, Honda CR-V (earlier generations), Toyota RAV4 (earlier generations), Nissan Qashqai/Dualis, Kia Sportage, Hyundai Tucson. Key Features Platform: Based on Daihatsu's unibody platform, offering a good balance of on-road comfort and light off-road capability. Drivetrain Options: Available in Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD) configurations. Target Audience: Individuals and families seeking an affordable, versatile, and relatively compact SUV for urban commuting and light adventurous use. 📋 Manual Details Coverage Areas Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 Page Count Page Count: Approx. 1500+ pages (estimated for comprehensive digital manual) Manual Type Manual Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine mechanicals, including disassembly, assembly, inspection, and repair of all major components (cylinder head, block, pistons, crankshaft, camshafts, valvetrain, oil system, cooling system). Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP) system, fuel tank, lines, and filters. Ignition System: Ignition coils, spark plugs, ignition timing, knock sensor, ignition control module. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensors (O2 sensors). Cooling System: Radiator, water pump, thermostat, coolant hoses, fan (electric/mechanical), coolant specifications and flushing procedures. Transmission: Manual transmission (5-speed), Automatic transmission (4-speed), clutch system, gearshift linkages, transmission fluid specifications and change intervals, torque converter (automatic), electronic control unit (ECU) for AT. Drivetrain: Front-wheel drive (FWD) and Four-wheel drive (4WD) systems, propeller shafts, universal joints, differential (front/rear), transfer case (4WD models), drive axles, CV joints. Suspension: Front suspension (MacPherson strut), Rear suspension (multi-link or coil spring independent), shock absorbers, springs, control arms, bushings, stabilizer bars, alignment specifications. Steering: Power steering system (hydraulic/electric), steering rack, tie rods, steering column, steering wheel, power steering fluid. Brakes: Front disc brakes, Rear drum or disc brakes (depending on trim/region), brake fluid type, master cylinder, brake lines, calipers, wheel cylinders, parking brake, ABS system (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution). Electrical System: Battery, alternator, starter motor, fuses, relays, wiring diagrams, lighting systems (headlights, taillights, interior), horn, wipers, power windows, power mirrors. Body And Chassis: Body panel removal/installation, door mechanisms, hood, tailgate, bumpers, interior trim, seats, chassis component tightening specifications. Climate Control: Air conditioning system (refrigerant type, charging), heater core, blower motor, HVAC controls, cabin air filter replacement. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, ABS diagnostics. Diagnostics: On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), diagnostic procedures for various systems, sensor readings, troubleshooting flowcharts. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad replacement, belt inspections and replacement, tire rotation and pressure checks. Repair: Detailed step-by-step repair procedures for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension component replacement, brake caliper service, and electrical component diagnosis and replacement. Troubleshooting: Systematic troubleshooting guides for common drivability issues, electrical faults, cooling system problems, and other malfunctions, often presented in a flowchart format. Specifications And Tolerances: Engine specifications (bore, stroke, compression ratio), torque values for all fasteners, wear limits for critical components, diagnostic parameter values. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and wire colors. Diagnostic Tools: Information on required diagnostic tools, scan tools, and specialized equipment for accurate diagnosis and repair. Technical Depth Depth: Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and troubleshooting charts for all major vehicle systems. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Fully searchable text for quick information retrieval. Print Quality Printability: High-resolution, suitable for printing individual pages or sections. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code And Type: K3-VE (1.5L DOHC 16-valve Inline-4 Petrol) Performance Horsepower: Approximately 109 PS (107 hp; 80 kW) at 6000 rpm Torque: Approximately 140 Nm (103 lb-ft) at 4400 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI) Fuel Type Fuel Type: Unleaded Petrol (Gasoline) Emissions Standard Emissions Standard: Euro 4 / Equivalent (region dependent) Engine Construction Block Material: Aluminum Alloy Head Material: Aluminum Alloy Timing Drive: Timing Chain 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission Features Automatic Transmission Control: Electronic Control Unit (ECU) managed Manual Transmission Clutch: Hydraulically operated dry single-plate clutch 📐 Dimensions Exterior Length: Approx. 4,035 - 4,195 mm (depending on market and specific model variant) Width: Approx. 1,690 - 1,700 mm Height: Approx. 1,670 - 1,710 mm Wheelbase: Approx. 2,580 mm Interior Seating Capacity: 5 Passengers Cargo Cargo Volume Rear Seats...

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios II

Codes

Chassis Codes:

J200, J210, J211

👋 Introduction

Market Position

Vehicle Segment:

Subcompact SUV / Crossover

Competitive Analysis

Key Competitors:

Suzuki Vitara, Honda CR-V (earlier generations), Toyota RAV4 (earlier generations), Nissan Qashqai/Dualis, Kia Sportage, Hyundai Tucson.

Key Features

Platform:

Based on Daihatsu's unibody platform, offering a good balance of on-road comfort and light off-road capability.

Drivetrain Options:

Available in Front-Wheel Drive (FWD) and Four-Wheel Drive (4WD) configurations.

Target Audience:

Individuals and families seeking an affordable, versatile, and relatively compact SUV for urban commuting and light adventurous use.

📋 Manual Details

Coverage Areas

Covered Years:

2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014

Page Count

Page Count:

Approx. 1500+ pages (estimated for comprehensive digital manual)

Manual Type

Manual Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Engine:

Complete engine mechanicals, including disassembly, assembly, inspection, and repair of all major components (cylinder head, block, pistons, crankshaft, camshafts, valvetrain, oil system, cooling system).

Fuel System:

Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, evaporative emission control (EVAP) system, fuel tank, lines, and filters.

Ignition System:

Ignition coils, spark plugs, ignition timing, knock sensor, ignition control module.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, exhaust pipes, oxygen sensors (O2 sensors).

Cooling System:

Radiator, water pump, thermostat, coolant hoses, fan (electric/mechanical), coolant specifications and flushing procedures.

Transmission:

Manual transmission (5-speed), Automatic transmission (4-speed), clutch system, gearshift linkages, transmission fluid specifications and change intervals, torque converter (automatic), electronic control unit (ECU) for AT.

Drivetrain:

Front-wheel drive (FWD) and Four-wheel drive (4WD) systems, propeller shafts, universal joints, differential (front/rear), transfer case (4WD models), drive axles, CV joints.

Suspension:

Front suspension (MacPherson strut), Rear suspension (multi-link or coil spring independent), shock absorbers, springs, control arms, bushings, stabilizer bars, alignment specifications.

Steering:

Power steering system (hydraulic/electric), steering rack, tie rods, steering column, steering wheel, power steering fluid.

Brakes:

Front disc brakes, Rear drum or disc brakes (depending on trim/region), brake fluid type, master cylinder, brake lines, calipers, wheel cylinders, parking brake, ABS system (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution).

Electrical System:

Battery, alternator, starter motor, fuses, relays, wiring diagrams, lighting systems (headlights, taillights, interior), horn, wipers, power windows, power mirrors.

Body And Chassis:

Body panel removal/installation, door mechanisms, hood, tailgate, bumpers, interior trim, seats, chassis component tightening specifications.

Climate Control:

Air conditioning system (refrigerant type, charging), heater core, blower motor, HVAC controls, cabin air filter replacement.

Safety Systems:

Airbag system (SRS), seat belt pre-tensioners, ABS diagnostics.

Diagnostics:

On-Board Diagnostics (OBD-II) system, diagnostic trouble codes (DTCs), diagnostic procedures for various systems, sensor readings, troubleshooting flowcharts.

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad replacement, belt inspections and replacement, tire rotation and pressure checks.

Repair:

Detailed step-by-step repair procedures for all major mechanical and electrical components, including engine rebuilds, transmission overhauls, suspension component replacement, brake caliper service, and electrical component diagnosis and replacement.

Troubleshooting:

Systematic troubleshooting guides for common drivability issues, electrical faults, cooling system problems, and other malfunctions, often presented in a flowchart format.

Specifications And Tolerances:

Engine specifications (bore, stroke, compression ratio), torque values for all fasteners, wear limits for critical components, diagnostic parameter values.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and wire colors.

Diagnostic Tools:

Information on required diagnostic tools, scan tools, and specialized equipment for accurate diagnosis and repair.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid checks and filter changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and troubleshooting charts for all major vehicle systems.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Searchability:

Fully searchable text for quick information retrieval.

Print Quality

Printability:

High-resolution, suitable for printing individual pages or sections.

Binding Type

Binding Type:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

K3-VE (1.5L DOHC 16-valve Inline-4 Petrol)

Performance

Horsepower:

Approximately 109 PS (107 hp; 80 kW) at 6000 rpm

Torque:

Approximately 140 Nm (103 lb-ft) at 4400 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI)

Fuel Type

Fuel Type:

Unleaded Petrol (Gasoline)

Emissions Standard

Emissions Standard:

Euro 4 / Equivalent (region dependent)

Engine Construction

Block Material:

Aluminum Alloy

Head Material:

Aluminum Alloy

Timing Drive:

Timing Chain

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission

Optional

Transmission Type:

4-Speed Automatic Transmission

Features

Automatic Transmission Control:

Electronic Control Unit (ECU) managed

Manual Transmission Clutch:

Hydraulically operated dry single-plate clutch

📐 Dimensions

Exterior

Length:

Approx. 4,035 - 4,195 mm (depending on market and specific model variant)

Width:

Approx. 1,690 - 1,700 mm

Height:

Approx. 1,670 - 1,710 mm

Wheelbase:

Approx. 2,580 mm

Interior

Seating Capacity:

5 Passengers

Cargo

Cargo Volume Rear Seats Up:

Approx. 370 - 400 Liters (estimated)

Weights

Curb Weight:

Approx. 1,250 - 1,400 kg (depending on drivetrain and options)

Gross Vehicle Weight Rating Gvwr:

Approx. 1,770 - 1,870 kg

Towing Capacity:

Typically unbraked: 350 kg; Braked: 1000 kg (check local regulations and vehicle specifics)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Varies by region and testing body (e.g., Euro NCAP, ANCAP). Generally rated as adequate for its class during its production period. Consult specific regional safety reports for detailed scores.

Active Features

Standard Anti-lock Braking System (ABS)

Standard Electronic Brakeforce Distribution (EBD)

Passive Features

Airbags:

Front airbags for driver and passenger (standard), optional side airbags in some markets.

Seat Belts:

3-point seat belts with pre-tensioners and force limiters for front seats, 3-point or lap belts for rear seats.

Child Seat Anchors:

ISOFIX child seat mounting points

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with CD player, typically with 4 or 6 speakers. Higher trims might include MP3 playback and auxiliary input.

Driver Assistance

Standard Anti-lock Braking System (ABS) and Electronic Brakeforce Distribution (EBD).

Traction Control:

Not widely available on all J200 models, but may be present on higher trims or specific market variants, often integrated with stability control (VSC) if equipped.

Connectivity

Bluetooth:

Rarely standard; optional or aftermarket solutions are common.

Other Tech

Keyless Entry:

Available on higher trim levels.

Power Accessories:

Power windows, power mirrors, central locking are standard or available on most trims.

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Every 10,000 km or 12 months, whichever comes first (synthetic oil recommended).

Air Filter:

Inspect every 20,000 km, replace every 40,000 km or as needed.

Cabin Air Filter:

Inspect every 20,000 km, replace every 40,000 km or annually.

Spark Plugs:

Replace every 60,000 - 80,000 km (depending on type, e.g., Iridium)

Transmission Fluid Manual:

Check level periodically, change every 80,000 km.

Transmission Fluid Automatic:

Check level periodically, change every 60,000 - 80,000 km.

Coolant:

Flush and replace every 50,000 km or 3-4 years.

Brake Fluid:

Replace every 2 years or 40,000 km.

Fluid Specifications

Engine Oil Grade:

API SN/SP, ACEA A3/B4 or equivalent. Viscosity: 5W-30 or 10W-30 (refer to owner's manual for specific climate recommendations).

Engine Oil Capacity:

Approx. 3.9 Liters (with filter change)

Transmission Fluid Automatic:

Dexron III or equivalent (check specific manual for exact specification, e.g., ATF DEXRON III H or JWS 3309 for some models).

Transmission Fluid Manual:

API GL-4 SAE 75W-90 Gear Oil

Coolant:

Ethylene Glycol based, typically a 50/50 mix with distilled water. Toyota Super Long Life Coolant (SLLC) or equivalent is often recommended.

Brake Fluid:

DOT 3 or DOT 4.

Known Issues

Common Wear Items:

Suspension components (bushings, ball joints, tie rod ends) due to its SUV nature, clutch wear (manual transmission), catalytic converter failure (less common but possible with age/mileage), ABS sensor issues.

Interior Quirks:

Potential for minor interior rattles or trim piece loosening over time; dashboard illumination issues (check bulb replacements).

Engine Performance:

While generally reliable, some users report a need for regular carbon cleaning on intake valves if not maintained with quality fuel, particularly if primarily used for short trips.

📚 Vehicle History

Brand Heritage

Daihatsu Heritage:

Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing small, reliable, and often fuel-efficient vehicles, particularly kei cars and compact SUVs for both domestic Japanese and international markets.

Model Evolution

Terios Lineage:

The Terios II (J200 series) is the second generation of the Daihatsu Terios, succeeding the first generation (J100 series). It aimed to offer a more modern design, improved refinement, and updated features while retaining the core compact SUV practicality.

Production

Production Years:

2006 - 2014 (for the J200 series)

Manufacturing Locations:

Primarily manufactured in Japan by Daihatsu Motor Co., Ltd. Also produced and/or sold under different badge-engineered versions in various international markets.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Specific safety awards for the J200 Terios are not prominently advertised globally. Its safety performance is consistent with vehicles of its class and era. Buyers should refer to independent crash test results from organizations like Euro NCAP or ANCAP for detailed assessments.

Ratings

Reliability:

Daihatsu vehicles are generally perceived to have good reliability, often benefiting from Toyota's engineering influence. The K3-VE engine is known for its robustness with proper maintenance.