🏷️ Basic Information Identification Make: Daihatsu Model: Terios Model Code: J100 Generation Generation: First Generation (J100) Production Years: 1997-2006 👋 Introduction Market Position Segment: Compact SUV, often marketed as a small, capable off-roader. Target Audience: Individuals seeking an affordable, durable, and versatile vehicle for urban and light off-road use, often budget-conscious owners. Competitive Analysis Competitors: Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models), Mitsubishi Pajero Mini. Key Features Durability: Known for its robust construction and reliable mechanicals. Off Road Capability: Part-time or full-time 4WD systems available, good ground clearance for its class. Compact Size: Easy to maneuver and park in urban environments. 📋 Manual Details Coverage Areas Coverage Scope: All workshop procedures, maintenance, repair, diagnostics. Page Count Estimated Page Count: Detailed sections suggest a comprehensive manual, likely exceeding 1000 pages, common for full workshop manuals. Manual Type Type: Service & Repair Manual Language Language: English Format Format: PDF Download Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul procedures, component testing, timing, compression. Emission Control: Diagnosis and repair of emissions-related systems, catalytic converter, O2 sensors. Efi System: Fuel injection system components, sensors, actuators, control unit diagnosis, fuel pressure. Lubrication System: Oil pump, oil filter, oil passages, oil pressure specifications. Cooling System: Radiator, water pump, thermostat, coolant specifications, pressure testing. Ignition System: Spark plugs, ignition coils, ignition timing, distributor (if applicable), sensor testing. Starting System: Starter motor, solenoid, battery testing, charging system interaction. Charging System: Alternator, voltage regulator, battery diagnosis, output testing. Clutch: Clutch disc, pressure plate, release bearing, hydraulic system, adjustment, bleeding. Manual Transmission: Gearbox overhaul, component identification, fluid specifications, shift mechanism. Automatic Transmission: ATF specifications, fluid change procedures, torque converter, shift control. Transmission And Transfer: Transfer case operation, lubrication, 4WD system components, engagement/disengagement. Propeller Shaft: U-joints, driveshaft balance, removal and installation. Front And Rear Differential: Differential fluid type, backlash, gear inspection, seal replacement. Front Axle And Suspension: CV joints, control arms, ball joints, strut replacement, alignment specifications. Rear Axle And Suspension: Shock absorbers, coil springs, trailing arms, alignment specifications. Brake Including ABS: Brake pad replacement, rotor resurfacing/replacement, caliper service, ABS sensor diagnosis, hydraulic system. Steering: Steering rack, power steering pump, fluid, tie rods, steering column. Body: Body panel repair, door mechanisms, glass replacement, interior trim removal. Body Electrical: Lighting systems, power windows, central locking, wiper motors, horn. Harness And Wiring Diagram: Detailed electrical schematics for all vehicle systems, troubleshooting by circuit. Procedures Included Maintenance: Scheduled maintenance (oil changes, filter replacements, fluid checks), inspections. Troubleshooting: Diagnostic charts for common symptoms, fault finding procedures. Repair: Step-by-step instructions for component removal, repair, and reinstallation. Installation: Instructions for fitting new or replacement parts. Technical Depth Depth: Comprehensive, covering basic DIY maintenance to complex engine and transmission rebuilds, including electrical diagnostics. 📊 Manual Specifications File Format Format Details: PDF, allowing for easy searching, zooming, and printing of specific pages. Print Quality Quality: Digital, with clear diagrams and text, comparable to original factory publications. Binding Type Binding: Not applicable (Digital download) Paper Type Paper: Not applicable (Digital download) ⚙️ Engine Specifications Primary Engine Engine Code: Typically H20A or G16A (depending on market and year) Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.6L (1590cc) or 2.0L (1998cc) Performance Horsepower: Approx. 90-115 hp (depending on engine variant and tuning) Torque: Approx. 130-170 Nm (depending on engine variant and tuning) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Petrol Technical Details Bore X Stroke: Refer to manual for specific engine code (e.g., 80.0 mm x 81.5 mm for H20A) Compression Ratio: Refer to manual for specific engine code (e.g., 9.5:1 for H20A) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Type: 4-speed Automatic Transmission Features Drivetrain: Selectable 4WD or Full-time 4WD with viscous coupling center differential. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specification and capacity) Automatic Transmission Fluid: Dexron II/III or equivalent (refer to manual for exact specification and capacity) Transfer Case Fluid: API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specification and capacity) Differential Fluid: API GL-5, SAE 80W-90 (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: Approx. 3,745 mm Width: Approx. 1,600 mm Height: Approx. 1,695 mm Wheelbase: Approx. 2,430 mm Ground Clearance: Approx. 195 mm (unladen) Weights Curb Weight: Approx. 1,150 - 1,250 kg (depending on configuration) Gross Vehicle Weight Rating: Refer to vehicle plate or manual Cargo Cargo Volume: Compact, but versatile with folding rear seats. Exact figures vary, refer to owner's manual. 🛡️ Safety Features Ratings Crash Test Ratings: Likely limited or no official NHTSA/Euro NCAP ratings for this specific older generation and model, refer to specific market data if available. Active Features ABS: Available on some models/trims. Passive Features Airbags: Driver and passenger airbags...
Diagnostic charts for common symptoms, fault finding procedures.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation.
Installation:
Instructions for fitting new or replacement parts.
Technical Depth
Depth:
Comprehensive, covering basic DIY maintenance to complex engine and transmission rebuilds, including electrical diagnostics.
📊 Manual Specifications
File Format
Format Details:
PDF, allowing for easy searching, zooming, and printing of specific pages.
Print Quality
Quality:
Digital, with clear diagrams and text, comparable to original factory publications.
Binding Type
Binding:
Not applicable (Digital download)
Paper Type
Paper:
Not applicable (Digital download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Typically H20A or G16A (depending on market and year)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.6L (1590cc) or 2.0L (1998cc)
Performance
Horsepower:
Approx. 90-115 hp (depending on engine variant and tuning)
Torque:
Approx. 130-170 Nm (depending on engine variant and tuning)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Petrol
Technical Details
Bore X Stroke:
Refer to manual for specific engine code (e.g., 80.0 mm x 81.5 mm for H20A)
Compression Ratio:
Refer to manual for specific engine code (e.g., 9.5:1 for H20A)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drivetrain:
Selectable 4WD or Full-time 4WD with viscous coupling center differential.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron II/III or equivalent (refer to manual for exact specification and capacity)
Transfer Case Fluid:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for exact specification and capacity)
Differential Fluid:
API GL-5, SAE 80W-90 (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
Approx. 3,745 mm
Width:
Approx. 1,600 mm
Height:
Approx. 1,695 mm
Wheelbase:
Approx. 2,430 mm
Ground Clearance:
Approx. 195 mm (unladen)
Weights
Curb Weight:
Approx. 1,150 - 1,250 kg (depending on configuration)
Gross Vehicle Weight Rating:
Refer to vehicle plate or manual
Cargo
Cargo Volume:
Compact, but versatile with folding rear seats. Exact figures vary, refer to owner's manual.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Likely limited or no official NHTSA/Euro NCAP ratings for this specific older generation and model, refer to specific market data if available.
Active Features
ABS:
Available on some models/trims.
Passive Features
Airbags:
Driver and passenger airbags typically standard on later models.
Seatbelts:
3-point seatbelts with pretensioners.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, potentially cassette tape on early models. Aux input or USB generally not standard.
Driver Assistance
ABS:
Optional feature, enhancing braking stability.
Connectivity
Connectivity Features:
Limited to basic audio connectivity. No advanced smartphone integration or Bluetooth typically found on this generation.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 5,000-7,500 miles or 6-12 months, whichever comes first (refer to manual for precise intervals based on driving conditions).
Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs:
Replace every 30,000-50,000 miles (depending on plug type, consult manual).
Transmission Fluid Change:
Manual: Inspect every 30,000 miles, consider replacement. Automatic: Every 30,000-50,000 miles (refer to manual).
Fluid Specifications
Engine Oil Type:
API SL/SM/SN, SAE 10W-30 or 10W-40 (check manual for specific viscosity and API rating, oil capacity ~3.8-4.0 liters).
Coolant Type:
Ethylene glycol-based, typically a red or pink long-life coolant (refer to manual for specific type and capacity).
Known Issues
Common Problems:
CV joint wear, rear differential leaks, minor electrical issues, potential for aging rubber components (suspension bushings, hoses).
Rust Susceptibility:
Can be susceptible to rust in areas with heavy road salt usage, especially on the chassis and exhaust system.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu is known for producing small, reliable, and fuel-efficient vehicles, often with a focus on compact SUVs and kei cars.
Model Evolution
J100 Positioning:
The J100 generation established the Terios nameplate as Daihatsu's entry into the compact SUV market, emphasizing practicality and light off-road ability.
J100 Design Philosophy:
Designed with an emphasis on a ladder-frame chassis for durability and off-road capability, unusual for compact SUVs of its era which increasingly moved to unibody construction.
Production
Manufacturing Locations:
Primarily Japan, with significant production also in Indonesia (as Daihatsu Taruna) and licensed production in other countries.