Daihatsu Terios J102 2000 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Year: 2000 Codes Chassis Code: J102 👋 Introduction Market Position Segment: Compact SUV / Crossover Competitive Analysis Competitors: Suzuki Vitara, Toyota RAV4 (early models), Honda CR-V (early models). Key Features Vehicle Type: Lightweight, compact SUV with optional four-wheel drive, known for its maneuverability and practicality. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair procedures for Daihatsu Terios J102 (2000 model year). Page Count Estimated Pages: Hundreds Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, disassembly, assembly, and overhaul of engine components, including cooling system, lubrication system, and emissions control. Fuel System: Fuel injection system diagnostics, component testing, fuel pump, injectors, and fuel pressure regulator. Transmission: Manual and automatic transmission repair, including clutch system, gear shifts, fluid specifications, and torque converter. Drivetrain: Front-wheel drive and four-wheel drive (4WD) system maintenance, differential service, propeller shafts, and CV joints. Brakes: Brake system repair, including disc and drum brakes, ABS system diagnostics, hydraulic components, and brake fluid specifications. Suspension: Front and rear suspension component diagnosis and replacement, shock absorbers, springs, control arms, and alignment procedures. Steering: Steering system repair, including power steering system diagnosis, steering rack, tie rods, and wheel alignment. Electrical System: Comprehensive electrical troubleshooting, wiring diagrams, charging system, starting system, lighting, and accessory circuits. Body And Frame: Body panel repair, door mechanisms, glass replacement, interior trim removal, and chassis repair information. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics, refrigerant handling, and component repair. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, spark plug service, and fluid checks. Troubleshooting: Diagnostic flowcharts and procedures for identifying and resolving common vehicle issues. Repair: Step-by-step repair instructions for major and minor component replacement and overhaul. Overhaul: Detailed procedures for complete engine and transmission rebuilds. Diagnostics: Diagnostic trouble codes (DTCs), sensor testing, and electronic control unit (ECU) troubleshooting. Technical Depth Depth: Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Designed for full printing or selective page printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: H20A Engine Type: Inline 4-cylinder, DOHC, 16-valve Displacement: 1.998 cc (2.0 Liters) Performance Horsepower: Approx. 123 hp @ 5,500 rpm Torque: Approx. 170 Nm @ 3,000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol based coolant (refer to manual for specific type and mixture ratio) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features Drivetrain Options: RWD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) with center differential lock. 📐 Dimensions Exterior Length: Approx. 4,005 mm (157.7 in) Width: Approx. 1,695 mm (66.7 in) Height: Approx. 1,740 mm (68.5 in) Wheelbase Wheelbase: Approx. 2,430 mm (95.7 in) Weights Curb Weight: Approx. 1,200 - 1,300 kg (2,646 - 2,866 lbs) depending on configuration 🛡️ Safety Features Ratings Crash Test History: Limited specific crash test data available for this model year and region. Refer to regional safety databases. Active Features ABS: Available on higher trim levels or as an option. Passive Features Airbags: Driver airbag standard; passenger airbag often optional. 💡 Technology Features Infotainment Audio System: Basic AM/FM stereo with CD player or cassette deck. Speaker configuration varies by trim. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available. Connectivity Auxiliary Input: Not standard; aftermarket solutions may exist. 🔧 Maintenance Service Intervals Engine Oil And Filter: Every 10,000 km (6,000 miles) or 6 months, whichever comes first (refer to manual for specific conditions). Air Filter: Inspect every 20,000 km (12,000 miles), replace as needed or every 40,000 km (24,000 miles). Spark Plugs: Replace every 80,000 km (50,000 miles) with recommended iridium spark plugs. Fluid Specifications Engine Oil Capacity: Approx. 4.3 liters (4.5 US quarts) with filter change (refer to manual for exact specification). Engine Oil Viscosity: API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for temperature-specific recommendations). Transmission Fluid Manual: API GL-4, SAE 75W-90 (refer to manual for capacity). Transmission Fluid Automatic: Dexron III or equivalent (refer to manual for capacity and specific type). Brake Fluid: DOT 3 or DOT 4 (refer to manual for specific type). Known Issues Common Problems: Early models may experience minor electrical gremlins, exhaust system corrosion, and potential wear on suspension components due to age and usage. Engine Wear: Check for oil leaks and valve cover gasket wear. Regular maintenance is key. 📚 Vehicle History Brand Heritage Manufacturer: Daihatsu Motor Co., Ltd., a Japanese automobile manufacturer specializing in small and compact vehicles. Model Evolution Generation: First Generation (J100 Series) Introduction Year: 1998 Production Manufacturing Location: Japan 🏆 Awards & Recognition...
Body panel repair, door mechanisms, glass replacement, interior trim removal, and chassis repair information.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics, refrigerant handling, and component repair.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug service, and fluid checks.
Troubleshooting:
Diagnostic flowcharts and procedures for identifying and resolving common vehicle issues.
Repair:
Step-by-step repair instructions for major and minor component replacement and overhaul.
Overhaul:
Detailed procedures for complete engine and transmission rebuilds.
Diagnostics:
Diagnostic trouble codes (DTCs), sensor testing, and electronic control unit (ECU) troubleshooting.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Designed for full printing or selective page printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
H20A
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.998 cc (2.0 Liters)
Performance
Horsepower:
Approx. 123 hp @ 5,500 rpm
Torque:
Approx. 170 Nm @ 3,000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based coolant (refer to manual for specific type and mixture ratio)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
RWD (Rear-Wheel Drive) and 4WD (Four-Wheel Drive) with center differential lock.
📐 Dimensions
Exterior
Length:
Approx. 4,005 mm (157.7 in)
Width:
Approx. 1,695 mm (66.7 in)
Height:
Approx. 1,740 mm (68.5 in)
Wheelbase
Wheelbase:
Approx. 2,430 mm (95.7 in)
Weights
Curb Weight:
Approx. 1,200 - 1,300 kg (2,646 - 2,866 lbs) depending on configuration
🛡️ Safety Features
Ratings
Crash Test History:
Limited specific crash test data available for this model year and region. Refer to regional safety databases.
Active Features
ABS:
Available on higher trim levels or as an option.
Passive Features
Airbags:
Driver airbag standard; passenger airbag often optional.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM stereo with CD player or cassette deck. Speaker configuration varies by trim.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available.
Connectivity
Auxiliary Input:
Not standard; aftermarket solutions may exist.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 10,000 km (6,000 miles) or 6 months, whichever comes first (refer to manual for specific conditions).
Air Filter:
Inspect every 20,000 km (12,000 miles), replace as needed or every 40,000 km (24,000 miles).
Spark Plugs:
Replace every 80,000 km (50,000 miles) with recommended iridium spark plugs.
Fluid Specifications
Engine Oil Capacity:
Approx. 4.3 liters (4.5 US quarts) with filter change (refer to manual for exact specification).
Engine Oil Viscosity:
API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for temperature-specific recommendations).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 (refer to manual for capacity).
Transmission Fluid Automatic:
Dexron III or equivalent (refer to manual for capacity and specific type).
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific type).
Known Issues
Common Problems:
Early models may experience minor electrical gremlins, exhaust system corrosion, and potential wear on suspension components due to age and usage.
Engine Wear:
Check for oil leaks and valve cover gasket wear. Regular maintenance is key.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daihatsu Motor Co., Ltd., a Japanese automobile manufacturer specializing in small and compact vehicles.
Model Evolution
Generation:
First Generation (J100 Series)
Introduction Year:
1998
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Awards And Ratings:
Specific industry awards for this model year are not widely documented, but the Terios was generally praised for its affordability and compact utility.