Datsun 510 1980 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Datsun Model: 510 Year: 1980 Codes Chassis Code: A-510 (Sedan/Wagon), G-510 (Coupe) 👋 Introduction Market Position Target Audience: Professional Technicians, Do-It-Yourself Mechanics, Enthusiasts Key Features Manual Highlight 1: Detailed sub-steps for complex repair procedures Manual Highlight 2: Integrated troubleshooting and electrical service with wiring diagrams Manual Highlight 3: Numbered instructions and bold figure numbers for easy navigation Manual Highlight 4: Detailed illustrations, drawings, and photos to guide procedures Manual Highlight 5: Notes, cautions, and warnings for critical information 📋 Manual Details Coverage Areas Covered Models: Datsun 510 (1980 Model Year) Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive factory service manuals of this era, though not explicitly stated in product info) Manual Type Manual Type: Full Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical (L-Series), Fuel System (Carbureted/Injection), Ignition System, Cooling System, Lubrication System, Exhaust System Drivetrain Systems: Transmission (Manual/Automatic), Clutch, Driveshaft, Differential, Axles Chassis Systems: Suspension (Front/Rear), Steering, Brakes (Hydraulic/Mechanical Components) Electrical Systems: Wiring Diagrams, Lighting, Starting System, Charging System, Instrumentation, Accessories Body And Interior: Body Panels, Doors, Glass, Seats, Trim, HVAC System (if applicable) Procedures Included Maintenance Procedures: Scheduled Maintenance, Oil Changes, Filter Replacements, Tune-ups, Fluid Checks and Replacements Repair Procedures: Engine Overhaul/Rebuild, Transmission Service, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair Diagnostic Procedures: Troubleshooting Guides, Symptom-based Diagnostics, Electrical Troubleshooting Flowcharts Refurbishment Restoration: Detailed instructions for component disassembly, cleaning, inspection, and reassembly for restoration purposes Technical Depth Depth Of Coverage: Comprehensive (suitable for professional technicians and advanced DIYers), covering repairs, maintenance, and diagnostics 📊 Manual Specifications File Format File Format Detail: PDF Print Quality Print Quality: Full Printable (allows users to print individual pages or the entire manual) Binding Type Binding...

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Description

🏷️ Basic Information

Identification

Make:

Datsun

Model:

Year:

Codes

Chassis Code:

A-510 (Sedan/Wagon), G-510 (Coupe)

👋 Introduction

Market Position

Target Audience:

Professional Technicians, Do-It-Yourself Mechanics, Enthusiasts

Key Features

Manual Highlight 1:

Detailed sub-steps for complex repair procedures

Manual Highlight 2:

Integrated troubleshooting and electrical service with wiring diagrams

Manual Highlight 3:

Numbered instructions and bold figure numbers for easy navigation

Manual Highlight 4:

Detailed illustrations, drawings, and photos to guide procedures

Manual Highlight 5:

Notes, cautions, and warnings for critical information

📋 Manual Details

Coverage Areas

Covered Models:

Datsun 510 (1980 Model Year)

Page Count

Estimated Page Count:

Likely 500+ pages (typical for comprehensive factory service manuals of this era, though not explicitly stated in product info)

Manual Type

Manual Type:

Full Service Repair Manual

Language

Language:

English

Format

File Format:

Delivery Method:

Instant Download

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine Mechanical (L-Series), Fuel System (Carbureted/Injection), Ignition System, Cooling System, Lubrication System, Exhaust System

Drivetrain Systems:

Transmission (Manual/Automatic), Clutch, Driveshaft, Differential, Axles

Chassis Systems:

Suspension (Front/Rear), Steering, Brakes (Hydraulic/Mechanical Components)

Electrical Systems:

Wiring Diagrams, Lighting, Starting System, Charging System, Instrumentation, Accessories

Body And Interior:

Body Panels, Doors, Glass, Seats, Trim, HVAC System (if applicable)

Procedures Included

Maintenance Procedures:

Scheduled Maintenance, Oil Changes, Filter Replacements, Tune-ups, Fluid Checks and Replacements

Repair Procedures:

Engine Overhaul/Rebuild, Transmission Service, Brake System Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair

Diagnostic Procedures:

Troubleshooting Guides, Symptom-based Diagnostics, Electrical Troubleshooting Flowcharts

Refurbishment Restoration:

Detailed instructions for component disassembly, cleaning, inspection, and reassembly for restoration purposes

Technical Depth

Depth Of Coverage:

Comprehensive (suitable for professional technicians and advanced DIYers), covering repairs, maintenance, and diagnostics

📊 Manual Specifications

File Format

File Format Detail:

Print Quality

Print Quality:

Full Printable (allows users to print individual pages or the entire manual)

Binding Type

Binding Type:

Digital (No physical binding)

Paper Type

Paper Type:

Digital (No physical paper type)

Software Requirements

Software Requirements:

Adobe PDF Reader, WinRAR

Compatibility

Operating System Compatibility:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Code:

L20B (most common, 2.0L SOHC Inline-4)

Performance

Displacement:

1974 cc (120.4 cu in)

Bore X Stroke:

85.0 mm x 86.0 mm (3.35 in x 3.39 in)

Compression Ratio:

8.5:1 (typical for L20B)

Horsepower Est:

110-120 hp @ 5600 rpm (approximate, depending on emissions and tuning)

Torque Est:

120-130 lb-ft @ 3200 rpm (approximate)

Fuel System

Fuel Delivery:

Hitachi SU-type Carburetor (e.g., 2x1bbl) or Bosch L-Jetronic Fuel Injection (less common for US models in 1980, but possible)

Fuel Type:

Unleaded Gasoline (87 octane or higher recommended)

Engine Layout

Engine Configuration:

Inline 4-cylinder, SOHC

🔧 Transmission

Standard

Standard Transmission:

4-Speed Manual

Optional

Optional Transmission:

3-Speed Automatic (e.g., Nissan RL4F03A)

Features

Transmission Fluid:

Refer to manual for specific DEXRON type or equivalent (e.g., DEXRON III for automatic, gear oil for manual)

📐 Dimensions

Exterior

Wheelbase:

99.4 inches (2525 mm)

Length:

165.0 inches (4191 mm)

Width:

63.6 inches (1615 mm)

Height:

54.3 inches (1380 mm) (Sedan)

Weights

Curb Weight Est:

2400-2700 lbs (1090-1225 kg) (depending on body style and equipment)

Gross Vehicle Weight Rating Est:

3500-3800 lbs (1588-1724 kg)

🛡️ Safety Features

Ratings

Safety Ratings Era:

Vehicles from this era did not have standardized crash test ratings like modern vehicles (e.g., NHTSA, IIHS)

Active Features

Active Safety Features:

Four-wheel Drum Brakes (standard), Front Disc Brakes (optional/standard on certain trims), Hydraulic Power Assist Brakes (optional)

Passive Features

Passive Safety Features:

Lap Seatbelts (front and rear), Padded Dashboard, Collapsible Steering Column (designed to absorb impact)

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM Radio (often with cassette player option), Analog Gauges (Speedometer, Tachometer, Fuel, Temperature, Oil Pressure)

Driver Assistance

Driver Assistance Features:

Minimal by modern standards; focus on mechanical aspects of control

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, whichever comes first (refer to manual for exact specification)

Tune Up Interval:

Every 12,000-15,000 miles (19,000-24,000 km) (includes spark plugs, points, condenser, timing adjustment)

Transmission Fluid Change:

Every 20,000-30,000 miles (32,000-48,000 km) (automatic and manual)

Fluid Specifications

Engine Oil Type:

API SF or SG grade, SAE 10W-30 or 10W-40 (check manual for climate-specific recommendations)

Coolant Type:

Ethylene Glycol based antifreeze with corrosion inhibitors (typically a 50/50 mix with distilled water)

Known Issues

Common Issues Engine:

Carburetor adjustment/rebuilding, potential head gasket leaks, timing chain wear

Common Issues Chassis:

Rust in body panels (especially wheel wells, rocker panels), wear in suspension bushings and ball joints, aging brake components

Common Issues Electrical:

Aging wiring harnesses, corrosion in connectors, starter and alternator issues

📚 Vehicle History

Brand Heritage

Brand Heritage Brief:

Datsun (later Nissan) established a reputation for reliable, affordable, and sporty Japanese vehicles.

Model Evolution

Model Evolution 510:

The Datsun 510 (Bluebird) was a compact car produced from 1968 to 1973, known for its excellent handling and performance, often compared to BMWs of the era. The 1980 model mentioned here is likely part of the successor models in the Bluebird line which Datsun continued to use, although the '510' designation itself was phased out in many markets before 1980. This manual likely covers a Datsun Bluebird (e.g., 810 successor or a late model 510 variant if still designated as such in specific regions) sold as a Datsun in 1980.

Production

Production Period 510 Original:

1968–1973

Production Location:

Japan (primarily)

🏆 Awards & Recognition

Recognitions

Historic Recognition:

The original Datsun 510 (1968-1973) was lauded for its performance and handling, often winning SCCA championships in its class and earning the nickname 'Poor Man's BMW'.