Datsun Pick Up 520 series 1965-1968 Workshop Repair Manual

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🏷️ Basic Information Identification Make: Datsun Model: 520 Pick Up Model Series: 520 Series Production Years: 1965-1968 Codes Chassis Code Prefix: 520 👋 Introduction Market Position Target Audience: Enthusiasts, restorers, DIY mechanics, professional technicians working on vintage Datsun pickups. Competitive Analysis Competitor Manuals: Likely one of the most comprehensive aftermarket or factory-authorized manuals available for this specific generation. Key Features Usability: Designed for both novice and experienced mechanics, featuring clear language and visual aids. Completeness: Covers all major systems and components of the 520 series pickup. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Repair and Maintenance Secondary Coverage: Restoration, Troubleshooting Page Count Estimated Page Count: Varies by specific edition, typically 300-600 pages for comprehensive coverage Manual Type Type: Workshop Repair Manual Language Language: English Format Format: Printed Manual (likely comb or perfect bound, potentially spiral for usability) 📖 Manual Coverage Systems Covered Engine: Engine overhaul, tuning, carburetor, ignition system, cooling system, lubrication system, fuel system. Transmission: Manual transmission (gearbox) removal, disassembly, repair, and reassembly; clutch system. Drivetrain: Driveshaft, rear axle, differential, hub assemblies. Suspension: Front independent suspension (torsion bar/leaf spring), rear leaf spring suspension, shock absorbers, steering components. Brakes: Front drum brakes, rear drum brakes, brake system hydraulics (master cylinder, wheel cylinders, brake lines), parking brake. Steering: Steering box, tie rods, ball joints, steering column. Electrical: Wiring diagrams, lighting system, charging system (generator), starting system, instrumentation, horns, wipers. Body: Body panel removal and installation, doors, windows, latches, trim, upholstery, chassis components. Chassis: Frame, body mounts, engine mounts. Procedures Included Maintenance: Routine servicing, lubrication, fluid changes, filter replacements, tune-up procedures. Repair: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Troubleshooting: Diagnostic charts and procedures for common problems and symptoms. Specifications: Torque values, clearances, fluid capacities, electrical specifications. Technical Depth Depth: Comprehensive, suitable for full rebuilds, diagnostics, and routine...

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Type: Truck

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Sku: 192885

Collections: ALL Datsun Datsun

Availability: 9999 in stock

Tags: 1965 1966 1967 1968 520 520 series Cars Datsun Truck

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Description

🏷️ Basic Information

Identification

Make:

Datsun

Model:

520 Pick Up

Model Series:

520 Series

Production Years:

1965-1968

Codes

Chassis Code Prefix:

👋 Introduction

Market Position

Target Audience:

Enthusiasts, restorers, DIY mechanics, professional technicians working on vintage Datsun pickups.

Competitive Analysis

Competitor Manuals:

Likely one of the most comprehensive aftermarket or factory-authorized manuals available for this specific generation.

Key Features

Usability:

Designed for both novice and experienced mechanics, featuring clear language and visual aids.

Completeness:

Covers all major systems and components of the 520 series pickup.

📋 Manual Details

Coverage Areas

Primary Coverage:

Workshop Repair and Maintenance

Secondary Coverage:

Restoration, Troubleshooting

Page Count

Estimated Page Count:

Varies by specific edition, typically 300-600 pages for comprehensive coverage

Manual Type

Type:

Workshop Repair Manual

Language

Language:

English

Format

Format:

Printed Manual (likely comb or perfect bound, potentially spiral for usability)

📖 Manual Coverage

Systems Covered

Engine:

Engine overhaul, tuning, carburetor, ignition system, cooling system, lubrication system, fuel system.

Transmission:

Manual transmission (gearbox) removal, disassembly, repair, and reassembly; clutch system.

Drivetrain:

Driveshaft, rear axle, differential, hub assemblies.

Suspension:

Front independent suspension (torsion bar/leaf spring), rear leaf spring suspension, shock absorbers, steering components.

Brakes:

Front drum brakes, rear drum brakes, brake system hydraulics (master cylinder, wheel cylinders, brake lines), parking brake.

Steering:

Steering box, tie rods, ball joints, steering column.

Electrical:

Wiring diagrams, lighting system, charging system (generator), starting system, instrumentation, horns, wipers.

Body:

Body panel removal and installation, doors, windows, latches, trim, upholstery, chassis components.

Chassis:

Frame, body mounts, engine mounts.

Procedures Included

Maintenance:

Routine servicing, lubrication, fluid changes, filter replacements, tune-up procedures.

Repair:

Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.

Troubleshooting:

Diagnostic charts and procedures for common problems and symptoms.

Specifications:

Torque values, clearances, fluid capacities, electrical specifications.

Technical Depth

Depth:

Comprehensive, suitable for full rebuilds, diagnostics, and routine maintenance.

Diagrams:

Abundant, detailed step-by-step diagrams and illustrations.

📊 Manual Specifications

File Format

Digital Format Notes:

While the product is likely a print manual, digital versions (PDF) are common and valued for searchability and ease of access. If a PDF, it should be OCR'd for text search.

Print Quality

Print Quality:

Professional print quality expected, with clear text and sharp diagrams.

Binding Type

Binding:

Likely perfect bound or spiral-bound for lay-flat usability in a workshop environment.

Paper Type

Paper Quality:

Durable paper stock suitable for workshop use, resistant to grease and dirt.

⚙️ Engine Specifications

Primary Engine

Engine Code:

E1 (or variants like E10)

Engine Type:

Inline 4-cylinder, OHV (Overhead Valve)

Displacement:

1.2 Liters (1171 cc)

Bore X Stroke:

Approximately 73.0 mm x 69.6 mm

Performance

Horsepower Net:

Approximately 45-50 hp @ 4,800 rpm (varies slightly by year/spec)

Torque Net:

Approximately 6.5 kg-m (64 Nm or 47 lb-ft) @ 2,800 rpm (varies slightly)

Fuel System

Fuel Delivery:

Single downdraft carburetor (e.g., Hitachi, SU type)

Fuel Type:

Unleaded gasoline (likely 91 octane or higher depending on region and time of sale)

Ignition System

Ignition Type:

Distributor-based, coil ignition

Cooling System

Cooling Type:

Water-cooled, pressurized system

Lubrication System

Oil Type Recommendation:

SAE 20W-50 or 10W-30 (check manual for specific ambient temperature ranges)

🔧 Transmission

Standard

Transmission Type:

4-speed Manual Transmission

Optional

Optional Transmission:

None typically offered for this model

Features

Clutch Type:

Single dry plate, diaphragm spring type

Transmission Fluid Type:

GL-4 Gear Oil (e.g., SAE 80W or 90W)

📐 Dimensions

Exterior

Wheelbase:

Short Wheel Base (SWB) typical, specific measurement approx. 103.0 inches (2615 mm)

Overall Length:

Varies by body style (e.g., ~160-170 inches)

Cargo

Bed Length:

Short bed configuration

Weights

Curb Weight:

Approximately 2,000 - 2,300 lbs (907 - 1043 kg)

🛡️ Safety Features

Ratings

Safety Rating Era:

Pre-dates modern crash testing standards; focus on passive safety elements of the era.

Active Features

Braking System:

Four-wheel drum brakes.

Steering Type:

Recirculating ball steering system.

Passive Features

Seat Belts:

Lap belts likely standard or optional depending on market and trim.

Windshield:

Laminated safety glass.

💡 Technology Features

Infotainment

Infotainment Features:

Basic AM radio (optional), analog gauges for speedometer, fuel, temperature, oil pressure.

Driver Assistance

Driver Assistance Features:

None.

Connectivity

Connectivity Features:

None.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000 miles or 6 months, whichever comes first.

Transmission Fluid Change Interval:

Every 12,000 - 24,000 miles or 24 months.

Engine Tune Up:

Recommended every 12,000 miles or 12 months, including spark plugs, points, condenser, and carburetor adjustment.

Fluid Specifications

Coolant Type:

Ethylene glycol-based antifreeze mixed with water (50/50 ratio recommended).

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Common Wear Items:

Carburetor wear (jets, float), ignition points and condenser, fuel pump diaphragm, brake wheel cylinders, clutch friction disc, universal joints.

Body Corrosion:

Susceptible to rust, particularly in wheel wells, rocker panels, and floor pans due to age and materials.

Parts Availability

Part Note:

While some original parts are rare, many are replicated or can be sourced from similar era Datsun/Nissan models or specialized suppliers.

📚 Vehicle History

Brand Heritage

Datsun Evolution:

Datsun (later Nissan) was instrumental in establishing Japanese automotive reliability and affordability in international markets, particularly North America, starting in the 1950s.

Model Evolution

Predecessor:

Datsun Bluebird 320 Pickup.

Successor:

Datsun 620 Pickup.

Production

Manufacturing Plant:

Likely Japan (various Nissan/Datsun plants).

Market Entry Usa:

Datsun vehicles began significant import and sales in the US in the late 1950s and grew rapidly through the 1960s.

🏆 Awards & Recognition

Recognitions

Historical Impact:

The Datsun 520 series was a significant contributor to Datsun's growth in the compact pickup truck market, known for its ruggedness and economy.