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Datsun PL 510 Sedan 1968-1973 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Datsun Model: PL 510 Sedan Model Code: PL510 Generation Generation: First Generation (410 Series) Codes Chassis Codes: PL510 👋 Introduction Market Position Market Segment: Compact/Subcompact Sedan Competitive Analysis Key Competitors: Toyota Corolla (later models), Datsun Bluebird, Mazda Familia, Honda Civic (later models), Ford Escort (later models), Chevrolet Vega (later models) Key Features Vehicle Appeal: Affordable, reliable, sporty handling, distinct styling ('Dat-Zun' styling) Manual Advantage: Empowers owners to perform maintenance and repairs, saving significant costs. 📋 Manual Details Coverage Areas Coverage Years: 1968, 1969, 1970, 1971, 1972, 1973 Coverage Models: All Sedan Models Coverage Trims: All Trim Levels Coverage Engines: All Engine Types Coverage Transmissions: All Transmission Types Page Count Estimated Page Count: Hundreds of pages (typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service Repair: Yes Transmission Service Repair: Yes Brake System: Yes Wiring Diagrams: Yes Electrical System: Yes Suspension: Yes Steering: Yes Cooling System: Yes Fuel System: Yes Fuel Injection: Yes Emission System: Yes Heater Air Conditioning: Yes Engine Control System: Yes Chassis Body: Yes Restraint System: Yes Interior: Yes Differential Drive: Yes Axle: Yes General Maintenance: Yes Periodic Lubrication: Yes Procedures Included Troubleshooting: Yes Diagnostic Procedures: Yes Repair Procedures: Yes Maintenance Procedures: Yes Disassembly Assembly: Yes Cleaning Reinstalling Procedures: Yes Technical Depth Technical Depth: Comprehensive (used by professional technicians) Detail Level: Detailed substeps, notes, cautions, warnings, numbered instructions, detailed illustrations, drawings, photos, enlarged insets 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: J13, J15, J16, L16, L18 (depending on market and year) Engine Type: Inline 4-cylinder, Overhead Valve (OHV) or Overhead Cam (OHC) depending on engine variant Performance Displacement Cc: 1296cc (J13), 1483cc (J15), 1595cc (L16), 1770cc (L18) Horsepower Range Hp: Approx. 75-100 HP (varies by engine and tuning) Torque Range Lb Ft: Approx. 95-120 lb-ft (varies by engine) Fuel System Carburetion: Single or twin downdraft carburetors (e.g., Hitachi, SU) 🔧 Transmission Standard Standard Transmission: 4-speed manual Optional Optional Transmission: 3-speed automatic (less common) Features Drive Type: Rear-wheel drive (RWD) 📐 Dimensions Exterior Wheelbase Inches: 95.3 inches Length Inches: Approx. 159.8 inches Width Inches: Approx. 61.8 inches Height Inches: Approx. 54.3 inches Weights Curb Weight Lbs: Approx. 2050 - 2250 lbs (depending on configuration) 🛡️ Safety Features Ratings Safety Ratings Era: Typical for vehicles of its era; modern safety standards not applicable. Active Features Active Safety Features: Disc front brakes, drum rear brakes, power assisted brakes (optional on some models) Passive Features Passive Safety Features: Lap and shoulder belts (front), lap belts (rear) 💡 Technology Features Infotainment Infotainment System: Basic AM/FM Radio (optional). Driver Assistance Driver Assistance Features: None (Vehicle of its era). Connectivity Connectivity Features: None (Vehicle of its era). 🔧 Maintenance Service Intervals Oil Change Interval Miles: Typically every 3,000 miles (refer to manual for exact specifications) Tune Up Interval Miles: Varies, but generally 10,000-20,000 miles Fluid Specifications Engine Oil Type Viscosity: e.g., SAE 10W-30, SAE 20W-50 (refer to manual for specific engine) Coolant Type: Ethylene glycol based antifreeze (refer to manual for mix ratio) Transmission Fluid Type: Manual: GL-4 Gear Oil; Automatic: Dexron II (refer to manual) Brake Fluid Type: DOT 3 or DOT 4 Known Issues Common Problems: Rust (especially around wheel wells, rocker panels, floor pans), carburetor issues, electrical system gremlins, worn suspension bushings, clutch wear. Parts Availability: Some parts can be scarce; requires sourcing from specialist suppliers or salvaged vehicles. 📚 Vehicle History Brand Heritage Brand Origin: Japan (Nissan Motor Co.) Model Evolution Model Introduction: Introduced in 1968 in North America. Design Philosophy: Aims to offer sporty driving dynamics and reliable performance at an affordable price point. Production Production Years: 1968-1973 Manufacturing Locations: Japan 🏆 Awards & Recognition Recognitions Automotive Journal Reviews: Often praised for handling and value; praised by contemporary automotive press as an excellent value proposition and a sporting driver's car.
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Datsun PL 510 Sedan 1968-1973 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Datsun
Model:
PL 510 Sedan
Model Code:
PL510
Generation
Generation:
First Generation (410 Series)
Codes
Chassis Codes:
PL510
👋 Introduction
Market Position
Market Segment:
Compact/Subcompact Sedan
Competitive Analysis
Key Competitors:
Toyota Corolla (later models), Datsun Bluebird, Mazda Familia, Honda Civic (later models), Ford Escort (later models), Chevrolet Vega (later models)
Key Features
Vehicle Appeal:
Affordable, reliable, sporty handling, distinct styling ('Dat-Zun' styling)
Manual Advantage:
Empowers owners to perform maintenance and repairs, saving significant costs.
📋 Manual Details
Coverage Areas
Coverage Years:
1968, 1969, 1970, 1971, 1972, 1973
Coverage Models:
All Sedan Models
Coverage Trims:
All Trim Levels
Coverage Engines:
All Engine Types
Coverage Transmissions:
All Transmission Types
Page Count
Estimated Page Count:
Hundreds of pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Yes
Transmission Service Repair:
Yes
Brake System:
Yes
Wiring Diagrams:
Yes
Electrical System:
Yes
Suspension:
Yes
Steering:
Yes
Cooling System:
Yes
Fuel System:
Yes
Fuel Injection:
Yes
Emission System:
Yes
Heater Air Conditioning:
Yes
Engine Control System:
Yes
Chassis Body:
Yes
Restraint System:
Yes
Interior:
Yes
Differential Drive:
Yes
Axle:
Yes
General Maintenance:
Yes
Periodic Lubrication:
Yes
Procedures Included
Troubleshooting:
Yes
Diagnostic Procedures:
Yes
Repair Procedures:
Yes
Maintenance Procedures:
Yes
Disassembly Assembly:
Yes
Cleaning Reinstalling Procedures:
Yes
Technical Depth
Technical Depth:
Comprehensive (used by professional technicians)
Detail Level:
Detailed substeps, notes, cautions, warnings, numbered instructions, detailed illustrations, drawings, photos, enlarged insets
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
J13, J15, J16, L16, L18 (depending on market and year)
Engine Type:
Inline 4-cylinder, Overhead Valve (OHV) or Overhead Cam (OHC) depending on engine variant
Performance
Displacement Cc:
1296cc (J13), 1483cc (J15), 1595cc (L16), 1770cc (L18)
Horsepower Range Hp:
Approx. 75-100 HP (varies by engine and tuning)
Torque Range Lb Ft:
Approx. 95-120 lb-ft (varies by engine)
Fuel System
Carburetion:
Single or twin downdraft carburetors (e.g., Hitachi, SU)
🔧 Transmission
Standard
Standard Transmission:
4-speed manual
Optional
Optional Transmission:
3-speed automatic (less common)
Features
Drive Type:
Rear-wheel drive (RWD)
📐 Dimensions
Exterior
Wheelbase Inches:
95.3 inches
Length Inches:
Approx. 159.8 inches
Width Inches:
Approx. 61.8 inches
Height Inches:
Approx. 54.3 inches
Weights
Curb Weight Lbs:
Approx. 2050 - 2250 lbs (depending on configuration)
🛡️ Safety Features
Ratings
Safety Ratings Era:
Typical for vehicles of its era; modern safety standards not applicable.
Active Features
Active Safety Features:
Disc front brakes, drum rear brakes, power assisted brakes (optional on some models)
Passive Features
Passive Safety Features:
Lap and shoulder belts (front), lap belts (rear)
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM Radio (optional).
Driver Assistance
Driver Assistance Features:
None (Vehicle of its era).
Connectivity
Connectivity Features:
None (Vehicle of its era).
🔧 Maintenance
Service Intervals
Oil Change Interval Miles:
Typically every 3,000 miles (refer to manual for exact specifications)
Tune Up Interval Miles:
Varies, but generally 10,000-20,000 miles
Fluid Specifications
Engine Oil Type Viscosity:
e.g., SAE 10W-30, SAE 20W-50 (refer to manual for specific engine)
Coolant Type:
Ethylene glycol based antifreeze (refer to manual for mix ratio)
Transmission Fluid Type:
Manual: GL-4 Gear Oil; Automatic: Dexron II (refer to manual)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Rust (especially around wheel wells, rocker panels, floor pans), carburetor issues, electrical system gremlins, worn suspension bushings, clutch wear.
Parts Availability:
Some parts can be scarce; requires sourcing from specialist suppliers or salvaged vehicles.
📚 Vehicle History
Brand Heritage
Brand Origin:
Japan (Nissan Motor Co.)
Model Evolution
Model Introduction:
Introduced in 1968 in North America.
Design Philosophy:
Aims to offer sporty driving dynamics and reliable performance at an affordable price point.
Production
Production Years:
1968-1973
Manufacturing Locations:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Journal Reviews:
Often praised for handling and value; praised by contemporary automotive press as an excellent value proposition and a sporting driver's car.
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