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2004 Dodge RAM 3500 Truck (Diesel) Owners Manual

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🏷️ Basic Information Identification Make: Dodge Model: RAM 3500 Year: 2004 Market Segment: Heavy Duty Pickup Truck Body Style: Pickup Truck Generation Generation: Third Generation (DR/DH/D2) Generation Years: 2002-2009 👋 Introduction Market Position Vehicle Segment: Heavy-duty pickup truck, designed for commercial use, towing, and hauling heavy loads. Competitive Analysis Key Competitors: Ford Super Duty F-250/F-350, Chevrolet Silverado 2500HD/3500HD, GMC Sierra 2500HD/3500HD Key Features Vehicle Purpose: Ruggedness, towing capacity, hauling capability, diesel powertrain for torque and efficiency. 📋 Manual Details Coverage Areas Product Type: Owner's Manual Format: Digital PDF Language: English Coverage Scope: Factory Original Information Page Count Estimated Pages: Approx. 300-400 pages (typical for this vehicle's owner's manual) 📖 Manual Coverage Systems Covered Driver Controls: Steering wheel, pedals, shifter, parking brake, cruise control Instrument Cluster: Gauges (speedometer, tachometer, fuel, temperature, oil pressure), warning lights, telltales, message center Climate Controls: HVAC system operation, temperature, fan speed, air direction, A/C, recirculation Entertainment Systems: Radio operation, CD player, audio settings, speaker configuration Lighting: Headlights, taillights, brake lights, turn signals, fog lights, interior lighting, headlight aiming Locks And Security: Door locks, power locks, keyless entry, ignition system, anti-theft system Seating And Safety Restraints: Seat adjustment, seat belts (operation, adjustment, maintenance), airbag system overview, child seat LATCH system Driving Operations: Starting the engine, shifting gears, towing information, driving in various conditions (weather, road surfaces) Customer Assistance: Warranty information, contacting customer service, roadside assistance Cleaning And Care: Exterior cleaning, interior cleaning, upholstery care, glass cleaning Maintenance And Specifications: Scheduled maintenance, fluid types, capacities, general specifications, recommended parts Engine Compartment: Identification of major components, fluid checks, basic inspections Engine Oil: Oil type, viscosity, change intervals, capacity Battery: Battery location, maintenance, jump starting procedure Fuel Information: Fuel type recommendations, fuel tank capacity, refueling procedure Air Filter: Air filter type, replacement intervals Part Numbers: Identification of key maintenance parts (e.g., filters, spark plugs - though less relevant for diesel, may list glow plugs or fuel filters) Refill Capacities: Engine oil, coolant, transmission fluid, brake fluid, washer fluid, fuel tank Lubricant Specifications: Engine oil viscosity and API service classification, transmission fluid type, differential fluid type, grease specifications Accessories: Trailer brake controller, power outlets, auxiliary inputs Procedures Included Basic Maintenance: Checking fluid levels, tire pressure, lighting operation, wiper blade inspection Jump Starting: Detailed steps for safely jump-starting the vehicle Tire Changing: Procedure for changing a flat tire, including jack placement and spare tire operation Refueling: Correct procedure for adding fuel, including diesel fuel considerations Technical Depth Depth: Owner-level operation, maintenance, and basic troubleshooting Diagnostic Capability: Understanding dashboard warning lights and error messages Repair Guidance: Limited to user-replaceable items and basic checks, not comprehensive repair procedures 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Likely text-searchable if OCR was performed during digitization Print Quality Digital Quality: High-resolution scan of original factory manual Binding Type Delivery Format: Instant Download (Digital File) Paper Type Original Medium: Printed book ⚙️ Engine Specifications Primary Engine Engine Type: Turbodiesel Engine Displacement: 5.9L (359 cu in) Cummins Turbo Diesel Engine Code: Various, but typically associated with the ISB engine family from Cummins. Performance Horsepower Est: Approx. 305-325 hp (depending on specific calibration) Torque Est: Approx. 555-610 lb-ft (depending on specific calibration) Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDI) Glow Plugs: Equipped for cold weather starting 🔧 Transmission Standard Transmission Type: Manual or Automatic Optional Manual Transmission Options: NV5600 6-speed manual Automatic Transmission Options: 48RE 4-speed automatic Features Transfer Case: Part-time 4WD system with available electronic shift-on-the-fly (ESOF) 📐 Dimensions Exterior Wheelbase Options: Various depending on cab and bed configuration (e.g., 134.1" for Regular Cab Short Bed, 140.5" for Quad Cab Short Bed, 160.5" for Regular Cab Long Bed, 172.4" for Quad Cab Long Bed) Overall Length Est: Varies by configuration (e.g., 229.7" to 260.1") Overall Width Est: Approx. 79.1" (excluding mirrors) Overall Height Est: Approx. 77.9" (may vary with 4WD) Cargo Bed Length Options: 6.3 ft (short bed), 8.0 ft (long bed) Weights Curb Weight Est: Approx. 6,000 - 7,500 lbs (depending on configuration) Gross Vehicle Weight Rating Gvwr: Approx. 10,500 - 11,000 lbs Max Towing Capacity Est: Up to 12,950 lbs (properly equipped) Max Payload Capacity Est: Approx. 3,000 - 4,500 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Rollover Rating Est: Likely 3-star or 4-star (typical for trucks of this era, check specific tests) Active Features ABS: Standard Anti-lock Braking System Trailer Brake Controller: Optional integrated or aftermarket trailer brake controller provision Passive Features Airbags: Driver and front passenger airbags Seat Belts: Front and rear seat belts with pretensioners Child Seat Anchors: LATCH (Lower Anchors and Tethers for CHildren) system in rear seating positions 💡 Technology Features Infotainment Audio System Options: Base AM/FM radio, AM/FM/CD player, optional premium audio systems with more speakers. Auxiliary Input: Optional auxiliary audio input jack. Driver Assistance Cruise Control: Standard cruise...
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2004 Dodge RAM 3500 Truck (Diesel) Owners Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
RAM 3500
Year:
2004
Market Segment:
Heavy Duty Pickup Truck
Body Style:
Pickup Truck
Generation
Generation:
Third Generation (DR/DH/D2)
Generation Years:
2002-2009
👋 Introduction
Market Position
Vehicle Segment:
Heavy-duty pickup truck, designed for commercial use, towing, and hauling heavy loads.
Competitive Analysis
Key Competitors:
Ford Super Duty F-250/F-350, Chevrolet Silverado 2500HD/3500HD, GMC Sierra 2500HD/3500HD
Key Features
Vehicle Purpose:
Ruggedness, towing capacity, hauling capability, diesel powertrain for torque and efficiency.
📋 Manual Details
Coverage Areas
Product Type:
Owner's Manual
Format:
Digital PDF
Language:
English
Coverage Scope:
Factory Original Information
Page Count
Estimated Pages:
Approx. 300-400 pages (typical for this vehicle's owner's manual)
📖 Manual Coverage
Systems Covered
Driver Controls:
Steering wheel, pedals, shifter, parking brake, cruise control
Instrument Cluster:
Gauges (speedometer, tachometer, fuel, temperature, oil pressure), warning lights, telltales, message center
Climate Controls:
HVAC system operation, temperature, fan speed, air direction, A/C, recirculation
Entertainment Systems:
Radio operation, CD player, audio settings, speaker configuration
Lighting:
Headlights, taillights, brake lights, turn signals, fog lights, interior lighting, headlight aiming
Locks And Security:
Door locks, power locks, keyless entry, ignition system, anti-theft system
Seating And Safety Restraints:
Seat adjustment, seat belts (operation, adjustment, maintenance), airbag system overview, child seat LATCH system
Driving Operations:
Starting the engine, shifting gears, towing information, driving in various conditions (weather, road surfaces)
Customer Assistance:
Warranty information, contacting customer service, roadside assistance
Cleaning And Care:
Exterior cleaning, interior cleaning, upholstery care, glass cleaning
Maintenance And Specifications:
Scheduled maintenance, fluid types, capacities, general specifications, recommended parts
Engine Compartment:
Identification of major components, fluid checks, basic inspections
Engine Oil:
Oil type, viscosity, change intervals, capacity
Battery:
Battery location, maintenance, jump starting procedure
Fuel Information:
Fuel type recommendations, fuel tank capacity, refueling procedure
Air Filter:
Air filter type, replacement intervals
Part Numbers:
Identification of key maintenance parts (e.g., filters, spark plugs - though less relevant for diesel, may list glow plugs or fuel filters)
Refill Capacities:
Engine oil, coolant, transmission fluid, brake fluid, washer fluid, fuel tank
Lubricant Specifications:
Engine oil viscosity and API service classification, transmission fluid type, differential fluid type, grease specifications
Accessories:
Trailer brake controller, power outlets, auxiliary inputs
Procedures Included
Basic Maintenance:
Checking fluid levels, tire pressure, lighting operation, wiper blade inspection
Jump Starting:
Detailed steps for safely jump-starting the vehicle
Tire Changing:
Procedure for changing a flat tire, including jack placement and spare tire operation
Refueling:
Correct procedure for adding fuel, including diesel fuel considerations
Technical Depth
Depth:
Owner-level operation, maintenance, and basic troubleshooting
Diagnostic Capability:
Understanding dashboard warning lights and error messages
Repair Guidance:
Limited to user-replaceable items and basic checks, not comprehensive repair procedures
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable if OCR was performed during digitization
Print Quality
Digital Quality:
High-resolution scan of original factory manual
Binding Type
Delivery Format:
Instant Download (Digital File)
Paper Type
Original Medium:
Printed book
⚙️ Engine Specifications
Primary Engine
Engine Type:
Turbodiesel
Engine Displacement:
5.9L (359 cu in) Cummins Turbo Diesel
Engine Code:
Various, but typically associated with the ISB engine family from Cummins.
Performance
Horsepower Est:
Approx. 305-325 hp (depending on specific calibration)
Torque Est:
Approx. 555-610 lb-ft (depending on specific calibration)
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDI)
Glow Plugs:
Equipped for cold weather starting
🔧 Transmission
Standard
Transmission Type:
Manual or Automatic
Optional
Manual Transmission Options:
NV5600 6-speed manual
Automatic Transmission Options:
48RE 4-speed automatic
Features
Transfer Case:
Part-time 4WD system with available electronic shift-on-the-fly (ESOF)
📐 Dimensions
Exterior
Wheelbase Options:
Various depending on cab and bed configuration (e.g., 134.1" for Regular Cab Short Bed, 140.5" for Quad Cab Short Bed, 160.5" for Regular Cab Long Bed, 172.4" for Quad Cab Long Bed)
Overall Length Est:
Varies by configuration (e.g., 229.7" to 260.1")
Overall Width Est:
Approx. 79.1" (excluding mirrors)
Overall Height Est:
Approx. 77.9" (may vary with 4WD)
Cargo
Bed Length Options:
6.3 ft (short bed), 8.0 ft (long bed)
Weights
Curb Weight Est:
Approx. 6,000 - 7,500 lbs (depending on configuration)
Gross Vehicle Weight Rating Gvwr:
Approx. 10,500 - 11,000 lbs
Max Towing Capacity Est:
Up to 12,950 lbs (properly equipped)
Max Payload Capacity Est:
Approx. 3,000 - 4,500 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating Est:
Likely 3-star or 4-star (typical for trucks of this era, check specific tests)
Active Features
ABS:
Standard Anti-lock Braking System
Trailer Brake Controller:
Optional integrated or aftermarket trailer brake controller provision
Passive Features
Airbags:
Driver and front passenger airbags
Seat Belts:
Front and rear seat belts with pretensioners
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system in rear seating positions
💡 Technology Features
Infotainment
Audio System Options:
Base AM/FM radio, AM/FM/CD player, optional premium audio systems with more speakers.
Auxiliary Input:
Optional auxiliary audio input jack.
Driver Assistance
Cruise Control:
Standard cruise control.
Connectivity
Power Outlets:
12V auxiliary power outlets.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 7,500 to 10,000 miles or 6-12 months, depending on driving conditions (consult manual for specific recommendations).
Fuel Filter Replacement:
Recommended every 15,000 to 30,000 miles (diesel specific).
Air Filter Replacement:
Every 15,000 to 30,000 miles or as needed based on inspection.
Coolant Flush:
Initial flush at 100,000 miles, then every 50,000 miles thereafter (for OAT coolant).
Fluid Specifications
Engine Oil Spec:
API CJ-4 or CI-4 PLUS, SAE 15W-40 or 5W-40 synthetic for colder climates (check manual for exact specs).
Coolant Type:
Chrysler/Mopar OAT (Orange) 5/100 Extended Life Antifreeze/Coolant.
Transmission Fluid Automatic:
ATF+4 (Automatic Transmission Fluid type 4)
Transmission Fluid Manual:
Refer to manual, often a specific synthetic gear oil like SAE 75W-90.
Rear Axle Fluid:
SAE 75W-90 GL-5 gear lubricant. Limited-slip differential may require additive.
Known Issues
Common Issues Diesel:
Injectors (especially early common rail), fuel lift pump, overheating issues (potentially due to cooling system capacity), EGR valve issues (less common in 5.9L Cummins of this era compared to later models), occasional transmission issues in the 48RE under heavy use.
Part Numbers
Oil Filter Example:
Fleetguard LF16035 or equivalent (Cummins filter for 5.9L)
Fuel Filter Example:
Fleetguard FS1000 (water separator/filter) or equivalent.
📚 Vehicle History
Brand Heritage
Dodge Trucks:
Dodge has a long-standing history of producing robust and capable trucks, particularly for work and heavy-duty applications.
Model Evolution
Ram History:
The RAM nameplate was introduced by Dodge in 1981. The 3500 designation signifies its heavy-duty status, designed for greater towing and hauling capacities compared to the 1500 and 2500 series.
Production
Manufacturing Location:
Saltillo, Mexico; Warren, Michigan; and St. Louis, Missouri (assembly plants)
Model Line Status:
The 2004 model year falls within the third generation of the Dodge RAM trucks (2002-2009), which saw significant styling and mechanical updates.
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