🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 1992 Generation Generation Code: Second Generation (AS) Codes Chassis Code: AS 👋 Introduction Market Position Segment: Minivan Key Selling Proposition: Versatility, Passenger and Cargo Capacity, Family-Oriented Design Competitive Analysis Key Competitors 1992: Chevrolet Lumina APV, Ford Aerostar, Nissan Quest, Mercury Villager Key Features Dvp Design: Cab-forward design, front-wheel drive platform, sliding rear passenger door (on most models) Convenience Features: Spacious interior, configurable seating, optional all-wheel drive (AWD) on some variants. 📋 Manual Details Coverage Areas Primary Coverage: All Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting, Overhaul Procedures Body And Frame: Body panel alignment, rust repair, door glass replacement, weatherstrip service. Page Count Estimated Pages: Approximately 1500-2000 (typical for comprehensive service manuals of this era) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission (Automatic & Manual) Chassis: Suspension (Front & Rear), Steering System, Brakes (Hydraulic, Parking), Wheels & Tires Electrical: 12V Electrical System, Battery, Charging System, Starting System, Lighting, Instrumentation, Fuses & Relays, Wiring Diagrams, Power Accessories Body And Trim: Exterior Body Panels, Doors, Hinges, Locks, Interior Trim, Glass, Upholstery, HVAC System (Heating, Ventilation, Air Conditioning) Procedures Included Maintenance: Oil Change Intervals, Fluid Replacements, Filter Changes, Lubrication, Spark Plug Service, Belt Tensioning Repair And Overhaul: Engine Component Reassembly, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Steering Gear Service Diagnostics And Troubleshooting: Symptom-Based Diagnosis, Component Testing, Electrical Circuit Diagnosis, DTC (Diagnostic Trouble Code) Interpretation (if applicable for the era) Engine Mechanical: Engine removal/installation, cylinder head service, piston/connecting rod service, crankshaft service, timing component replacement, oil pan and pump service. Transmission Repair: Transmission removal/installation, internal component inspection and replacement, valve body service, torque converter service. Brake System: Front and rear brake pad/shoe replacement, caliper and wheel cylinder service, brake line and hose inspection/replacement, parking brake adjustment. Suspension Steering: Strut and shock absorber replacement, control arm bushings, ball joint service, tie rod end replacement, power steering system troubleshooting and repair. Electrical Diagnostics: Detailed wiring diagrams for all major systems, troubleshooting flowcharts, component testing procedures for sensors, actuators, and modules. HVAC System: Refrigerant system servicing (charging, evacuation), component replacement (compressor, evaporator, condenser), blower motor service, heater core replacement, ductwork inspection. Technical Depth Depth: Comprehensive. Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications. Specifications And Tolerances: Includes detailed torque specifications, engine clearances, bearing clearances, and other critical measurements for accurate repair. Diagnostic Tools: Guidance on using basic diagnostic tools like multimeters, pressure gauges, and vacuum testers for component evaluation. Troubleshooting Charts: Extensive troubleshooting charts that correlate symptoms with potential causes and diagnostic steps. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF Print Quality Print Readability: High (suitable for printing pages as needed) Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Name: Chrysler E-Body (AS Platform) Engine Family: Chrysler's Small Block V6 Engine Displacement Displacement Liters: 3.3 Displacement Cubic Inches: 201 Engine Configuration Configuration: V6 Valve Actuation: Overhead Valve (OHV) Bore X Stroke: 3.66 x 3.18 inches (93 x 81 mm) Performance Horsepower Hp: 150 hp @ 4400 rpm (typical for 3.3L V6) Torque Lb Ft: 180 lb-ft @ 3200 rpm (typical for 3.3L V6) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Notes Timing Drive: Timing Chain 🔧 Transmission Standard Type: 3-speed Automatic Transaxle (A-604 Ultradrive) Optional Type: 4-speed Automatic Transaxle (A-670) Features Transmission Control: Electronic Control (on Ultradrive models) Fluid Specifications Atf Type: Chrysler ATF+3 (or equivalent) Fluid Capacity Capacity Quarts: Approximately 3.5-4.5 quarts (dry fill) / 8.0 quarts (total capacity) 📐 Dimensions Exterior Length Inches: 177.4 (short wheelbase) / 191.4 (long wheelbase) Width Inches: 71.7 Height Inches: 68.4 Wheelbase Inches: 111.2 (short wheelbase) / 119.2 (long wheelbase) Cargo Cargo Volume Cu Ft: Approx. 85-114 cu ft (depending on configuration and wheelbase) Weights Curb Weight Lbs: Approx. 3500-4000 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Driver Front Impact: Not rated or awarded (NHTSA ratings were less comprehensive for this era) IIHS Side Impact: Not rated or awarded (IIHS testing for side impact was less common for this era) Active Features ABS: Optional Anti-lock Braking System (ABS) Passive Features Airbags: Driver's side airbag (standard on most models by 1992) Seatbelts: Front and rear seatbelts, shoulder belts for front occupants. 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with cassette player, optional CD player Speakers: Standard 4-speaker system, optional premium system Driver Assistance Cruise Control: Available Comfort Features HVAC: Manual or Automatic Climate Control, Air Conditioning 🔧 Maintenance Service Intervals Oil Change Miles: Every 3,000 miles or 3 months Transmission Fluid Change Miles: Every 30,000 miles or 24 months Coolant...