Engine assembly/disassembly, transmission overhaul, brake system repair, suspension component replacement, steering system service, HVAC system repair, body panel repair and replacement
Professional-level, covering everything from basic maintenance to complete overhauls and advanced diagnostics. Includes detailed explanations of system operation.
📊 Manual Specifications
File Format
File Type:
Executable Software / Digital Document (PDF)
Searchability:
Searchable text for quick information retrieval
Accessibility:
Offline access, no internet required after installation/download
Print Quality
Print Capability:
Printable pages for hands-on work
Binding Type
Binding:
N/A (Software Format)
Paper Type
Paper:
N/A (Software Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Code:
EGA
Engine 1 Type:
3.3L (3301cc) V6 SOHC
Engine 1 Horsepower:
180 hp @ 5000 rpm
Engine 1 Torque:
205 lb-ft @ 3200 rpm
Secondary Engine
Engine 2 Code:
L32
Engine 2 Type:
3.8L (3778cc) V6 OHV
Engine 2 Horsepower:
190 hp @ 5000 rpm
Engine 2 Torque:
225 lb-ft @ 3200 rpm
Tertiary Engine
Engine 3 Code:
ED1
Engine 3 Type:
2.4L (2429cc) 4-Cylinder DOHC
Engine 3 Horsepower:
150 hp @ 5800 rpm
Engine 3 Torque:
170 lb-ft @ 4400 rpm
Fuel System
Fuel Delivery:
Electronic Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Cooling
Coolant Type:
Mopar Antifreeze/Coolant (MS-7170) or equivalent HOAT coolant
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transaxle
Transmission Code 1:
41TE (for 3.3L and 2.4L engines)
Transmission Code 2:
42LE (for 3.8L engines, with heavier duty components)
Features
Transmission Control:
Electronic Pressure Control (EPC) and Powertrain Control Module (PCM) integration
Fluid Specifications
Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602)
Fluid Capacities
Capacity Dry Fill:
Approx. 11.8 quarts (11.2 liters)
Capacity Refill:
Approx. 5.5 quarts (5.2 liters)
📐 Dimensions
Exterior
Wheelbase:
119.3 inches (3030 mm)
Length:
193.9 inches (4925 mm)
Width:
76.7 inches (1948 mm)
Height:
67.7 inches (1720 mm)
Interior
Seating Capacity:
7 passengers (2-2-3 configuration typical)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 27.0 cubic feet
Cargo Volume With 3Rd Row Folded:
Approx. 66.1 cubic feet
Cargo Volume With 2Nd And 3Rd Rows Folded:
Approx. 140.5 cubic feet
Weights
Curb Weight Approx:
4,000 - 4,400 lbs (1814 - 1996 kg), depending on engine and trim
Gross Vehicle Weight Rating Gvwr:
Approx. 5,600 lbs (2540 kg)
🛡️ Safety Features
Ratings
NHTSA Front Driver Impact:
5 Stars (2005 model year, likely for standard configuration)
NHTSA Front Passenger Impact:
5 Stars (2005 model year, likely for standard configuration)
NHTSA Side Impact Driver:
4 Stars (2005 model year, likely for standard configuration)
NHTSA Side Impact Rear Passenger:
4 Stars (2005 model year, likely for standard configuration)
IIHS Front Offset:
Good (for 2005 model year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags, optional front side airbags
Seatbelts:
3-point seat belts for all seating positions, driver and front passenger pretensioners
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional premium sound system, optional rear entertainment system (DVD player)
Navigation:
Optional factory navigation system available on higher trims
Driver Assistance
Parking Assist:
Optional rear park assist sensors
Connectivity
Power Ports:
12V power outlets for accessory charging
Other Features
Power Doors:
Optional power sliding door and power liftgate
Climate Control:
Manual or optional automatic climate control with front and rear auxiliary climate control
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first (under normal driving conditions)
Transmission Fluid Change:
Refer to manual for severe service intervals; typically around 60,000 - 100,000 miles or as indicated by the 'Service Transaxle' light.
Coolant Flush Interval:
Every 30,000 miles or 24 months (or per fluid type)
Spark Plug Replacement:
3.3L/3.8L V6: 100,000 miles; 2.4L 4-Cyl: 100,000 miles (platinum or iridium tipped plugs)
Fluid Specifications
Engine Oil Type:
SAE 5W-30, API Certified, meeting Chrysler MS-6395 specification (synthetic blend or full synthetic recommended)
Engine Oil Capacity 3.3L/3.8L:
4.0 quarts (3.8 liters) with filter change
Engine Oil Capacity 2.4L:
4.5 quarts (4.3 liters) with filter change
Brake Fluid Type:
DOT 3
Known Issues
Common Concern 1:
Automatic transmission issues (e.g., rough shifting, slipping, solenoid failures) especially with higher mileage
Common Concern 2:
Power sliding door mechanisms can develop issues (motors, cables)
Common Concern 3:
Water pump leaks or failures, especially on the V6 engines
Common Concern 4:
Evaporative Emission Control (EVAP) system leaks (e.g., charcoal canister, vent valves)
Common Concern 5:
Blend door actuator failures in the HVAC system, leading to temperature control issues
📚 Vehicle History
Brand Heritage
Dodge Legacy:
Dodge, a division of Chrysler, has a long history in American automotive manufacturing, known for performance and utility vehicles.
Model Evolution
Caravan Origin:
The Dodge Caravan (and its Plymouth Voyager sibling) pioneered the minivan segment in 1984. The 2005 model is part of the third generation (NS) which debuted for 2001 and received a significant refresh for 2005.
Ns Generation Refresh:
The 2005 refresh included updated styling, improved interior features, and the introduction of new powertrain options or enhancements.
Production
Manufacturing Location:
Windsor Assembly Plant, Windsor, Ontario, Canada (typical for this generation)
Production Years For Ns:
2001-2007
🏆 Awards & Recognition
Recognitions
Segment Popularity:
Consistently one of the best-selling minivans in North America during its production run, recognized for its practicality and value.
Ratings
Consumer Reports:
Varies by year and specific configurations; often rated as average to below average in predicted reliability by publications like Consumer Reports, particularly for earlier models in this generation.